Difference between revisions of "Wood Shop -- SawStop"

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[[File:Level_3_badge.png|alt=Level 3 badge|left|frameless|100x100px]]
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[[File:Level 3 badge.png|alt=Level 3 badge used at Pikes Peak Makerspace|left|frameless|100x100px|PPM TRAINING & CERTIFICATION REQUIRED]]
  
The SawStop Tablesaw is a level 3 tool in the <span style="color:#FFFFFF; background:#42B649">[[Wood Shop|&nbsp;Wood Shop Area&nbsp;]]</span>. Which requires individual certification before use.  
+
The SawStop Table saw is a Level 3 tool in the Wood Shop Area at Pikes Peak Makerspace (PPM).  
  
The saw cannot be turned on without scanning the RFID card of a certified member in the TESLA system.  
+
Additional PPM training and then certification is required to use any of our Level 3 equipment.  
  
 +
Our trainers are passionate about sharing their knowledge and ensuring a positive learning experience for all.
  
 +
We are grateful for their commitment and dedication to our community.
 +
 +
'''Wood Shop Area''' hand tools should be marked with <span style="color:#42B649">'''green'''</span> tape, paint, or powder&nbsp;coating. 
 +
 +
Our SawStop cannot be turned on without scanning the RFID card of a member who is certified in our TESLA Access system.
 
<br>
 
<br>
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<br>
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{{Template:Contact Us}}
  
== Saw Stop Orientation ==
+
<p style="padding:0.2em 0.4em;  background:#42B649; color:#FFFFFF; font-size:15%;"> &nbsp; </p>
 +
<br>
 +
==SawStop Orientation==
  
==== How to Become Certified ====
+
===How to Become Certified===
 
The SawStop is a powerful and precise table saw with advanced safety features. Only members who have completed the following are permitted to use the SawStop.
 
The SawStop is a powerful and precise table saw with advanced safety features. Only members who have completed the following are permitted to use the SawStop.
  
# Be a member in good standing that is certified to use the Wood Shop.  
+
#Be a member in good standing that is certified to use the Wood Shop.
# Pass the SawStop Orientation Quiz <insert link here>
+
#Pass the SawStop Orientation Quiz by clicking this link here: https://forms.gle/rj4KknEj7ZKubrvi8
# Attend an in-person, hands on certification class ($50)
+
#Attend in-person the Woodshop Orientation & SawStop Certification ($60).
 
 
==== Getting Started ====
 
'''By using this tool, you accept responsibility for safe operation and agree to pay for brake and blade replacements required due to false activation of the safety system.'''
 
  
===== Powering on the SawStop =====
+
===Getting Started===
'''Before using the SawStop table saw, read the [https://www.sawstop.com/wp-content/uploads/2021/10/M_ICS_WEB.pdf user manual] and become familiar with the saw's controls and features.'''
+
'''<big>By using this tool, you accept responsibility for safe operation and agree to pay for brake and blade replacements required due to false activation of the safety&nbsp;system.</big>'''
  
* The SawStop table saw will not turn on without scanning the RFID card of an authorized user.
+
====<big>Powering on the SawStop</big>====
* Scan your door card on the TESLA box to enable the saw and wait for the ready-to-operate lights to turn green.
+
<big>'''Before using the SawStop table saw, read the [https://www.sawstop.com/wp-content/uploads/2021/10/M_ICS_WEB.pdf user manual] and become familiar with the saw's controls and features.'''</big>
* Use the paddle switch to turn on and off the blade.
+
*Our SawStop table saw will not turn on without scanning the RFID door card of an authorized user.
* After use, drop the blade into the cabinet, clean the saw, and log off.  
+
*Scan your door card on the TESLA box to enable the saw and wait for the ready-to-operate lights to turn green.
 +
*Use the paddle switch to turn on and off the blade.
  
===== Operating PPM's SawStop Table Saw =====
+
====<big>Operating PPM's SawStop Table Saw</big>====
  
* Do not make adjustments to the saw, adjust the fence, or change the blade without shop Captain approval.
+
*Do not make adjustments to the saw, adjust the fence, or change the blade without shop Captain approval.
* If the brake trips, contact the Woodshop Captains.
+
*If the brake trips, contact the Woodshop Captains.
* Ensure the blade guards are kept clean and free of debris.
+
*Ensure the blade guards are kept clean and free of debris.
* Use dust collection.
+
*Ensure dust collection is unclogged and functional.
* Report any damage or issues immediately.
+
*Report any damage or issues immediately.
 +
*After use, drop the blade into the cabinet, clean the saw, and log off.
  
===== Operating any Table Saw =====
+
====<big>Operating any Table Saw</big>====
* Make sure you have no loose clothing, jewelry, or hair that will be anywhere near the blade.
+
*Make sure you have no loose clothing, jewelry, or hair that will be anywhere near the blade.
* Always wear appropriate personal protective equipment, including eye and ear protection, and a dust mask.
+
*Always wear appropriate personal protective equipment, including eye and ear protection, and a dust mask.
* Always use the blade guard and splitter (riving knife) to keep the wood from binding and kicking back during the cut.
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*Always use the blade guard and splitter (riving knife) to keep the wood from binding and kicking back during the cut.
* Always be familiar with the location of the Emergency Stop Button, and practice reaching for it from your cutting stance to commit the motion to muscle memory.
+
*Always be familiar with the location of the Emergency Stop Button, and practice reaching for it from your cutting stance to commit the motion to muscle memory.
* Always ensure the saw is off before making any adjustments to angle or height of the blade.
+
*Always ensure the saw is off before making any adjustments to angle or height of the blade.
* Always use the folding outfeed table when ripping plywood or long stock.
+
*Always use the folding outfeed table when ripping plywood or long stock.
* Always use push sticks and push blocks to keep your hands at least 4" away from the blade.
+
*Always use push sticks and push blocks to keep your hands at least 4" away from the blade.
 
* Never reach over the blade or make contact with the blade while it is in motion.
 
* Never reach over the blade or make contact with the blade while it is in motion.
* Never use the zero clearance insert on angled cuts. It is for 90 degree cuts only.  
+
* Never use the zero clearance insert on angled cuts. It is for 90 degree cuts only.
* Keep the blade height set between 1/8 to 1/4 inch above the workpiece.
+
* Never use the miter gauge and the rip fence at the same time.
* Do not cut too close to the fence.  
+
*Keep the blade height set between 1/8 to 1/4 inch above the workpiece.
 +
*Do not cut too close to the fence.
 +
*No dado cuts. The SawStop requires a special cartridge which we do not have.
  
===== Avoiding Kickback =====
+
====Avoiding Kickback====
  
* Kickback can occur when ripping boards. Keep to the right of the blade line to avoid injury.
+
*Kickback can occur when ripping boards. Keep to one side of the blade or other depending on the cut you are making. Stay away from standing directly behind the blade.
* You must always use the rip fence, miter gauge, or crosscut sled. Absolutely no free cuts with the tablesaw.
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*You must always use the rip fence, miter gauge, or crosscut sled. Absolutely no free cuts with the tablesaw.
* Use the blade guards and riving knife.
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*Use the blade guards and riving knife.
* Miter gauge must be used on the right of the blade when bevel cutting.
+
* Miter gauge must be used on the right of the blade when bevel cutting.
  
===== Cleaning up and Shutdown =====
+
====Cleaning up and Shutdown====
*  
+
*
* Lower the blade into the cabinet after use and clean the saw.
+
*Cleaning the saw
* Clean the blade guards after each use with compressed air.
+
**Remove insert and clean around the blade with compressed air.
* Inspect blade, and notify shop Captain if the blade needs to be cleaned.  
+
**Open the access panels (one on each side) and inspect the cabinet for saw dust.  
* Dust off the surface and clean around the base after each use.
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***Clean the cabinet with a shop-vac as necessary.
* Close the dust door below the table surface (?)
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**Ensure dust collection is unclogged and functional.
* Don’t leave any scraps - dispose of them in the bin or dumpster.
+
***This can require disconnecting the 4" dust collection hose and shaking it out.
* The SawStop should be perfectly clean and ready for the next user when you are done.  
+
***Ensure blade access panel and dust door is closed (the one with the magnet). If left open, sawdust will fill the cabinet.
* Log out and clean up after each use or risk losing access to the saw.
+
*Inspect blade, and notify shop Captain if the blade needs to be cleaned.
 +
*Dust off the surface and clean around the base after each use.
 +
*Don’t leave any scraps - dispose of them in the bin or dumpster.
 +
*Put all accessories (moisture meter, metal detector, miter gauge) back in the appropriate location.
 +
*The SawStop should be perfectly clean and ready for the next user when you are done.
 +
*Log out and clean up after each use or risk losing access to the saw.
  
==== SawStop Captain Duties ====
+
====SawStop Captain Duties====
  
===== Maintenance Inspections =====
+
=====Maintenance Inspections=====
* Keep the saw's blade and guards clean and free of debris to ensure optimal performance and safety.
+
*Keep the saw's blade and guards clean and free of debris to ensure optimal performance and safety.
 
* Check the tightness of all bolts, screws, and other fasteners regularly to ensure that the saw remains securely in place.
 
* Check the tightness of all bolts, screws, and other fasteners regularly to ensure that the saw remains securely in place.
* Replace worn or damaged parts as soon as possible to maintain the saw's performance and safety.
+
*Replace worn or damaged parts as soon as possible to maintain the saw's performance and safety.
* Regularly inspect the saw for any signs of wear, damage, or other issues that could impact its performance or safety.
+
*Regularly inspect the saw for any signs of wear, damage, or other issues that could impact its performance or safety.
 +
 
 +
=====Hands-on SawStop certification=====
 +
Instructors of the hands-on SawStop certification will cover:
 +
*
 +
*
 +
*
 +
*
 +
*
 +
*
  
===== Hands on SawStop class =====
+
*How to check material for conductivity and avoid false triggers.
*  
+
*The normal blade guard is used for rips and crosscuts.
*  
+
*The instructor will show you how to install the riving knife for non-thru cuts or rabbets.
*  
+
*The limit rod should remain on the blade guard.
*  
+
*The kickback pawls can be enabled or disabled depending on your needs.
*  
+
*The blade height should be set so that the blade is 1/8 to 1/4 inch above the wood piece.
*  
 
  
* How to check material for conductivity and avoid false triggers.
 
* The normal blade guard is used for rips and crosscuts.
 
* The instructor will show you how to install the riving knife for non-thru cuts or rabbets.
 
* The limit rod should remain on the blade guard.
 
* The kickback pawls can be enabled or disabled depending on your needs.
 
* The blade height should be set so that the gullet is above the wood piece.
 
  
==SawStop Flesh Detection ==
+
==SawStop Flesh Detection==
 
The 5HP SawStop Industrial Cabinet Saw is a high-quality saw that is designed for safety and performance.
 
The 5HP SawStop Industrial Cabinet Saw is a high-quality saw that is designed for safety and performance.
  
 
It features a flesh detection technology that can quickly stop the blade in the event of accidental contact with a user's skin.
 
It features a flesh detection technology that can quickly stop the blade in the event of accidental contact with a user's skin.
  
* In the event of flesh detection, a single use cartridge fires and seizes the blade before damage to the user is inflicted.  
+
* In the event of flesh detection, a single use cartridge fires and seizes the blade before the user is injured.
* Both the cartridge and blade must be replaced before the SawStop can be used again.
+
*Both the cartridge and blade must be replaced before the SawStop can be used again.
* It is important that the user be aware of ways the SawStop can be triggered accidentally, as the user will be responsible for the cost of a new blade and cartridge.  
 
  
==== Avoiding False Triggers ====
+
===Avoiding False Triggers===
Although uncommon, it is possible to have a false flesh detection. '''If a false trigger occurs for any reason, you are responsible for the replacement cost of the cartridge and blade (about $150).'''
+
Although uncommon, it is possible to have a false flesh detection.
  
One way to check if your material is conductive is to hold it against the blade with the saw off and look at the indication lights. If red, it will trigger. If green, that part of the material is unlikely to trigger. 
+
'''Users are responsible for the expense of brake and blade replacements required due to false activation of the safety system (about&nbsp;$150).'''
# '''Moisture in the Wood''' can cause false triggers in the SawStop's flesh detection technology. To avoid false triggers from moisture, it's important to properly test the moisture content of the wood before cutting and to ensure that the moisture content is below 10%. Here are the steps to properly test the moisture content.
 
## Use the moisture meter: You will need a moisture meter to accurately measure the moisture content of the wood. There are a variety of moisture meters available, ranging from simple pin-style meters to more advanced meters with digital displays.
 
## Test several locations: It's important to test several locations on the piece of wood, as the moisture content can vary from one area to another. Aim to test at least 3-4 different spots on each piece of wood.
 
## Take readings: Place the moisture meter probe on the surface of the wood and take a reading. Repeat this process for each of the test locations.
 
## Evaluate the results: Compare the readings from each location to determine the average moisture content of the wood. Ideally, the moisture content should be below 10% to reduce the likelihood of a false trigger. If the moisture content is higher than 10%, allow the wood to dry out further before cutting it on the SawStop table saw.
 
##* It's important to note that moisture meters are not foolproof and can sometimes give inaccurate readings. However, they are still a valuable tool for monitoring the moisture content of wood and reducing the risk of false triggers.
 
##* By properly testing the moisture content of the wood before cutting and ensuring that the moisture content is below 10%, you can reduce the likelihood of a false trigger due to moisture and ensure a safe and successful cutting experience with the SawStop table saw.
 
# '''Laser-Cut/Engraved Wood''' can cause false triggers and should not be used on the SawStop tablesaw. The carbon is conductive and can trigger the cartridge
 
# '''Treated Lumber''' can cause a false trigger because of the copper used in the treatment.  
 
# '''Metal''' - Hitting a nail, screw, or staple will trigger the cartridge and you are responsible for the $150 replacement cost. Use the metal detection wand to ensure there is no metal in your wood! However, this is no guarantee as non-ferrous metals like aluminum can trigger the flesh detection system. (ie: insulating styrofoam with a aluminum foil lining)
 
Access to the flesh detection bypass keys may be requested to a shop captain.
 
*
 
  
===Tips===
+
False triggers are caused by conductivity. One way to check if your material is conductive is to hold it against the blade with the saw off and look at the indication lights. If red, it will trigger the blade brake. If green, that part of the material is unlikely to trigger. 
 +
#'''Moisture in the Wood''' can cause false triggers in the SawStop's flesh detection technology. To avoid false triggers from moisture, it's important to properly test the moisture content of the wood before cutting and to ensure that the moisture content is below 10%. Here are the steps to properly test the moisture content.
 +
##Use the moisture meter: You will need a moisture meter to accurately measure the moisture content of the wood. There are a variety of moisture meters available, ranging from simple pin-style meters to more advanced meters with digital displays.
 +
##Test several locations: It's important to test several locations on the piece of wood, as the moisture content can vary from one area to another. Aim to test at least 3-4 different spots on each piece of wood.
 +
##Take readings: Place the moisture meter probe on the surface of the wood and take a reading. Repeat this process for each of the test locations.
 +
##Evaluate the results: Compare the readings from each location to determine the average moisture content of the wood. Ideally, the moisture content should be below 10% to reduce the likelihood of a false trigger. If the moisture content is higher than 10%, allow the wood to dry out further before cutting it on the SawStop table saw.
 +
##*It's important to note that moisture meters are not foolproof and can sometimes give inaccurate readings. However, they are still a valuable tool for monitoring the moisture content of wood and reducing the risk of false triggers.
 +
##*By properly testing the moisture content of the wood before cutting and ensuring that the moisture content is below 10%, you can reduce the likelihood of a false trigger due to moisture and ensure a safe and successful cutting experience with the SawStop table saw.
 +
#'''Laser-Cut/Engraved Wood''' can cause false triggers and should not be used on the SawStop table saw. The carbon is conductive and can trigger the cartridge
 +
#'''Treated Lumber''' can cause a false trigger because of the copper used in the treatment.
 +
#'''Metal''' - Hitting a nail, screw, or staple will trigger the cartridge and you are responsible for the $150 replacement cost. Use the metal detection wand to ensure there is no metal in your wood! However, this is no guarantee as non-ferrous metals like aluminum can trigger the flesh detection system. (i.e.: insulating Styrofoam with a aluminum foil lining)
 +
Access to the flesh detection bypass keys may be requested from the Executive Director. 
 +
*
 +
 
 +
===Additional Resources===
 
:[https://www.sawstop.com/how-tos/tips-tricks/ '''SawStop TIPS & TRICKS''']
 
:[https://www.sawstop.com/how-tos/tips-tricks/ '''SawStop TIPS & TRICKS''']
 
+
:
===For Additional Help===
+
:'''''Watch the following videos:'''''
:Use the PPM Slack channel #wood-shop
+
:*[https://www.youtube.com/watch?v=qSbS5zhH7cE&t=0s '''Table Saw Basics #1- Safety: Table Saw Basics #1 Safety'''] (13 min)
 +
:*SawStop Safety Features - [https://www.youtube.com/watch?v=j1ANn1CTAxQ '''WOOD magazine'''] (5 min)
 +
:*[https://www.youtube.com/watch?v=tOylRB8wq2c '''Table Saw Fundamentals on Your SawStop Table Saw'''] (9 min)
 +
:*Table Saw Basics #2- [https://www.youtube.com/watch?v=bADmnDEcuYo '''Rip Cuts''']
 +
:*Table Saw Basics #3- [https://www.youtube.com/watch?v=o8ok1h0gJ5o&t=0s '''Crosscuts''']
 +
:*Table Saw Basics #4- [https://www.youtube.com/watch?v=7aZCdt8Cs8M&t=0s '''Miters & Bevels''']
 +
:*Table Saw Basics #5- [https://www.youtube.com/watch?v=71UenL74k2E&t=0s '''Working with Plywood''']
 +
:*[https://www.youtube.com/watch?v=0J1pRBiVKbI&t=0s '''Saw Blade Tutorial''']
  
 
==Equipment List==
 
==Equipment List==
 
===SawStop Equipment List===
 
===SawStop Equipment List===
{| class="wikitable sortable"
+
{| class="wikitable"
|- style="font-weight:bold; text-align:center; font-family:Arial, Helvetica, sans-serif !important;; background-color:#42B649; color:#ffffff;"
+
|- style="font-weight:bold; text-align:left; font-family:Arial, Helvetica, sans-serif !important;; background-color:#42B649; color:#ffffff;"
| style="vertical-align:middle;" |'''Picture'''
+
| style="vertical-align:middle;" |Picture
|'''Item'''
+
|Item
|'''Manufacturer'''
+
|Manufacturer
|'''Model<br>Number'''
+
|Model<br>Number
 
|Power<br>Requirements
 
|Power<br>Requirements
|'''Manual'''
+
|Reference<br>Materials
|'''Estimated<br>Value'''
 
|'''Owner'''
 
 
|-
 
|-
|[[File:SawStop crate.jpg|alt=SawStop crate|center|frameless|174x174px]]
+
|
|'''SawStop'''  
+
|'''SawStop 5HP'''  
 
'''10" Industrial'''  
 
'''10" Industrial'''  
 
'''Cabinet Saw'''
 
'''Cabinet Saw'''
Line 142: Line 166:
 
|[https://www.sawstop.com/ SawStop]
 
|[https://www.sawstop.com/ SawStop]
 
|ICS53480
 
|ICS53480
|Three Phase
+
|Three Phase  
|[https://www.youtube.com/@sawstop '''SawStop on YouTube''']
+
480v
|<p style="text-align:right;">?</p>
+
|'''[https://www.sawstop.com/wp-content/uploads/2021/10/M_ICS_WEB.pdf User Manual]''' (pdf)
|PPM
+
 
(delivered 02/05/23!)
+
 
 +
[https://www.youtube.com/@sawstop '''SawStop on YouTube''']
 
|-
 
|-
 
|
 
|
|Moisture Meter
+
|'''SawStop'''
|Anzuno
+
'''FOLDING OUTFEED TABLE'''
|WMM09A01
+
|[https://www.sawstop.com/ SawStop]
|AAA Battery (x2)
+
|[https://www.sawstop.com/product/folding-outfeed-table-tsa-fot/ TSA-FOT]
 +
|N/A
 +
|'''[https://www.sawstop.com/wp-content/uploads/2021/10/M_TSA-FOT_V1.pdf OWNER’S MANUAL]''' [https://www.sawstop.com/wp-content/uploads/2021/10/M_TSA-FOT_V1.pdf (pdf)]
 +
|- style="font-weight:bold; text-align:left; font-family:Arial, Helvetica, sans-serif !important;"
 +
| style="vertical-align:middle;" |
 +
|
 +
|
 
|
 
|
|$30
 
|PPM
 
|-
 
 
|
 
|
|Metal Detection Wand
 
 
|
 
|
 +
|}
 +
 +
===Hand Tools===
 +
{| class="wikitable"
 +
|- style="font-weight:bold; text-align:left; font-family:Arial, Helvetica, sans-serif !important;; background-color:#42B649; color:#ffffff;"
 +
| style="vertical-align:middle;" |Picture
 +
|Item
 +
|Manufacturer
 +
|Model<br>Number
 +
|Power<br>Requirements
 +
|Reference<br>Materials
 +
|-
 +
|[[File:Moisture Meter.jpg|alt=Moisture Meter|center|frameless|175x175px]]
 +
|'''Moisture Meter'''
 +
|Azuno Tools
 +
|WMM09A01
 +
|AAA Battery (x2)
 +
|[https://mans.io/item/azuno/wmm09a01 '''Download instruction manual pdf''']
 +
|- sty
 +
|[[File:METAL DETECTOR.jpg|alt=METAL DETECTOR|center|frameless|133x133px|link=https://wiki.pikespeakmakerspace.org/index.php/File:METAL_DETECTOR.jpg]]
 +
|'''HAND HELD'''
 +
'''METAL DETECTOR'''
 +
|EASYVIEW TECHNOLOGY
 +
|GC-101H
 +
|9V battery
 +
|'''[https://www.securinadetection.com/product/Security-Portable-Handheld-Metal-Detector-GC-101H.html DESCRIPTION]'''
 +
|- style="font-weight:bold; text-align:left; font-family:Arial, Helvetica, sans-serif !important;"
 +
| style="vertical-align:middle;" |
 
|
 
|
 
|
 
|
Line 165: Line 220:
 
|
 
|
 
|
 
|
|-
 
|<center>'''Picture'''</center>
 
|<center>'''Item'''</center>
 
|<center>'''Manufacturer'''</center>
 
|<center>'''Model<br>Number'''</center>
 
|<center>'''Power<br>Requirements'''</center>
 
|<center>'''Manual'''</center>
 
|<center>'''Estimated<br>Value'''</center>
 
|<center>'''Owner'''</center>
 
 
|}
 
|}
===[[Donations Received]]===
+
:'''Wood Shop Area''' hand tools should be marked with <span style="color:#42B649">'''green'''</span> tape or paint or powder coating.
===[[Wish List#Wood Shop|Wish List]]===
+
: Return all tools to their proper location after use. This rule applies to all areas of our Makerspace.
==Benefits and Policies==  
+
[https://pikespeakmakerspace.org/reserve '''Equipment Reservations''']
 +
 
 +
[[Donations Received|'''Donations Received''']]
 +
 
 +
[[Wish List#Wood Shop|'''Wish List''']]
 +
 
 +
Pikes Peak Makerspace is a 501(c)(3) non-profit organization, so we can provide a receipt for any donations you make.
 +
 
 +
==Benefits==  
  
 
{{Member Benefits}}
 
{{Member Benefits}}
  
===[https://pikespeakmakerspace.org/reserve-equipment Equipment Reservations]===
+
==Policies==
===Materials===
+
'''Materials'''
 
:'''Donate for "Sheet Goods" via PayPal:  [https://bit.ly/ppmstuff bit.ly/ppmstuff]'''
 
:'''Donate for "Sheet Goods" via PayPal:  [https://bit.ly/ppmstuff bit.ly/ppmstuff]'''
:'''Or, leave donations in a black payment box, or use a QR code.'''
+
:'''''Or, leave donations in a black payment box, or use a QR code.'''''
  
 
===[[New Member Orientation#Red Tags|Red Tags]]===
 
===[[New Member Orientation#Red Tags|Red Tags]]===
{{Scrap and Trash}}
 
  
==Software==
+
==Related Pages==
Links to other PPM Wiki pages (internal links):
+
Links to related PPM Wiki pages:
:[[Autodesk Fusion 360 Tips|'''Fusion 360''']]
 
:[[VCarve Tips|'''VCarve''']]
 
  
==Member Showcase==
+
:[[Wood_Shop|<span style="color:#FFFFFF; background:#42B649">&nbsp;&nbsp;'''Wood Shop'''&nbsp;&nbsp;</span>]]
<br>
+
:[[CNC|<span style="color:#FFFFFF; background:#2B78BE">&nbsp;&nbsp;'''CNC Router Table'''&nbsp;&nbsp;</span>]]
<br>
+
:[[Metal_Shop|<span style="color:#FFFFFF; background:#EB4F9C">&nbsp;&nbsp;'''Metal Shop'''&nbsp;&nbsp;</span>]]
{{Template:Showcase_blurb}}
+
:[[Vented Room|<span style="color:#FFFFFF; background:#3EC0F0">&nbsp;&nbsp;'''Vented Room'''&nbsp;&nbsp;</span>]]
 +
:[[Shed|<span style="color:#FFFFFF; background:#D7D4EB">&nbsp;&nbsp;'''Shed'''&nbsp;&nbsp;</span>]]
  
==See Also==
+
:'''[[Autodesk Fusion Tips]]'''
Links to other PPM Wiki pages (internal links):
+
:'''[[VCarve Tips]]'''
:'''[[Wood Shop]]'''
+
:'''[[QR Codes]]'''
:'''[[CNC|CNC Area]]'''
 
:'''[[Metal Shop]]'''
 
:'''[[Shed]]'''
 
  
==Curated Links==
+
== Hand-Curated Links ==
Links to other sites (external links):
+
Links to member-recommended external sites:
:'''[https://www.librarything.com/catalog/PikesPeakMakerspace/woodworking LibraryThing] -- Our wood working-related books'''
+
:'''[https://www.sawstop.com/why-sawstop/faqs/ FAQS]''' — on sawstop.com
 
+
:'''[https://www.sawstop.com/app/ ARE YOU FASTER THAN A SAWSTOP SAW?]'''
==Other Fun Stuff==
+
== For Additional Help ==
Links to other sites (external links):
+
:Use the PPM Slack channel #wood-shop
:'''[https://www.finewoodworking.com/shop-tips Fine Wood Working Magazine Shop Tips]'''
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Latest revision as of 19:52, 14 May 2024

Level 3 badge used at Pikes Peak Makerspace

The SawStop Table saw is a Level 3 tool in the Wood Shop Area at Pikes Peak Makerspace (PPM).

Additional PPM training and then certification is required to use any of our Level 3 equipment.

Our trainers are passionate about sharing their knowledge and ensuring a positive learning experience for all.

We are grateful for their commitment and dedication to our community.

Wood Shop Area hand tools should be marked with green tape, paint, or powder coating.

Our SawStop cannot be turned on without scanning the RFID card of a member who is certified in our TESLA Access system.

Contact Us if you cannot find your answer here on our Wiki, or if you notice some info is outdated.

 


SawStop Orientation

How to Become Certified

The SawStop is a powerful and precise table saw with advanced safety features. Only members who have completed the following are permitted to use the SawStop.

  1. Be a member in good standing that is certified to use the Wood Shop.
  2. Pass the SawStop Orientation Quiz by clicking this link here: https://forms.gle/rj4KknEj7ZKubrvi8
  3. Attend in-person the Woodshop Orientation & SawStop Certification ($60).

Getting Started

By using this tool, you accept responsibility for safe operation and agree to pay for brake and blade replacements required due to false activation of the safety system.

Powering on the SawStop

Before using the SawStop table saw, read the user manual and become familiar with the saw's controls and features.

  • Our SawStop table saw will not turn on without scanning the RFID door card of an authorized user.
  • Scan your door card on the TESLA box to enable the saw and wait for the ready-to-operate lights to turn green.
  • Use the paddle switch to turn on and off the blade.

Operating PPM's SawStop Table Saw

  • Do not make adjustments to the saw, adjust the fence, or change the blade without shop Captain approval.
  • If the brake trips, contact the Woodshop Captains.
  • Ensure the blade guards are kept clean and free of debris.
  • Ensure dust collection is unclogged and functional.
  • Report any damage or issues immediately.
  • After use, drop the blade into the cabinet, clean the saw, and log off.

Operating any Table Saw

  • Make sure you have no loose clothing, jewelry, or hair that will be anywhere near the blade.
  • Always wear appropriate personal protective equipment, including eye and ear protection, and a dust mask.
  • Always use the blade guard and splitter (riving knife) to keep the wood from binding and kicking back during the cut.
  • Always be familiar with the location of the Emergency Stop Button, and practice reaching for it from your cutting stance to commit the motion to muscle memory.
  • Always ensure the saw is off before making any adjustments to angle or height of the blade.
  • Always use the folding outfeed table when ripping plywood or long stock.
  • Always use push sticks and push blocks to keep your hands at least 4" away from the blade.
  • Never reach over the blade or make contact with the blade while it is in motion.
  • Never use the zero clearance insert on angled cuts. It is for 90 degree cuts only.
  • Never use the miter gauge and the rip fence at the same time.
  • Keep the blade height set between 1/8 to 1/4 inch above the workpiece.
  • Do not cut too close to the fence.
  • No dado cuts. The SawStop requires a special cartridge which we do not have.

Avoiding Kickback

  • Kickback can occur when ripping boards. Keep to one side of the blade or other depending on the cut you are making. Stay away from standing directly behind the blade.
  • You must always use the rip fence, miter gauge, or crosscut sled. Absolutely no free cuts with the tablesaw.
  • Use the blade guards and riving knife.
  • Miter gauge must be used on the right of the blade when bevel cutting.

Cleaning up and Shutdown

  • Cleaning the saw
    • Remove insert and clean around the blade with compressed air.
    • Open the access panels (one on each side) and inspect the cabinet for saw dust.
      • Clean the cabinet with a shop-vac as necessary.
    • Ensure dust collection is unclogged and functional.
      • This can require disconnecting the 4" dust collection hose and shaking it out.
      • Ensure blade access panel and dust door is closed (the one with the magnet). If left open, sawdust will fill the cabinet.
  • Inspect blade, and notify shop Captain if the blade needs to be cleaned.
  • Dust off the surface and clean around the base after each use.
  • Don’t leave any scraps - dispose of them in the bin or dumpster.
  • Put all accessories (moisture meter, metal detector, miter gauge) back in the appropriate location.
  • The SawStop should be perfectly clean and ready for the next user when you are done.
  • Log out and clean up after each use or risk losing access to the saw.

SawStop Captain Duties

Maintenance Inspections
  • Keep the saw's blade and guards clean and free of debris to ensure optimal performance and safety.
  • Check the tightness of all bolts, screws, and other fasteners regularly to ensure that the saw remains securely in place.
  • Replace worn or damaged parts as soon as possible to maintain the saw's performance and safety.
  • Regularly inspect the saw for any signs of wear, damage, or other issues that could impact its performance or safety.
Hands-on SawStop certification

Instructors of the hands-on SawStop certification will cover:

  • How to check material for conductivity and avoid false triggers.
  • The normal blade guard is used for rips and crosscuts.
  • The instructor will show you how to install the riving knife for non-thru cuts or rabbets.
  • The limit rod should remain on the blade guard.
  • The kickback pawls can be enabled or disabled depending on your needs.
  • The blade height should be set so that the blade is 1/8 to 1/4 inch above the wood piece.


SawStop Flesh Detection

The 5HP SawStop Industrial Cabinet Saw is a high-quality saw that is designed for safety and performance.

It features a flesh detection technology that can quickly stop the blade in the event of accidental contact with a user's skin.

  • In the event of flesh detection, a single use cartridge fires and seizes the blade before the user is injured.
  • Both the cartridge and blade must be replaced before the SawStop can be used again.

Avoiding False Triggers

Although uncommon, it is possible to have a false flesh detection.

Users are responsible for the expense of brake and blade replacements required due to false activation of the safety system (about $150).

False triggers are caused by conductivity. One way to check if your material is conductive is to hold it against the blade with the saw off and look at the indication lights. If red, it will trigger the blade brake. If green, that part of the material is unlikely to trigger.

  1. Moisture in the Wood can cause false triggers in the SawStop's flesh detection technology. To avoid false triggers from moisture, it's important to properly test the moisture content of the wood before cutting and to ensure that the moisture content is below 10%. Here are the steps to properly test the moisture content.
    1. Use the moisture meter: You will need a moisture meter to accurately measure the moisture content of the wood. There are a variety of moisture meters available, ranging from simple pin-style meters to more advanced meters with digital displays.
    2. Test several locations: It's important to test several locations on the piece of wood, as the moisture content can vary from one area to another. Aim to test at least 3-4 different spots on each piece of wood.
    3. Take readings: Place the moisture meter probe on the surface of the wood and take a reading. Repeat this process for each of the test locations.
    4. Evaluate the results: Compare the readings from each location to determine the average moisture content of the wood. Ideally, the moisture content should be below 10% to reduce the likelihood of a false trigger. If the moisture content is higher than 10%, allow the wood to dry out further before cutting it on the SawStop table saw.
      • It's important to note that moisture meters are not foolproof and can sometimes give inaccurate readings. However, they are still a valuable tool for monitoring the moisture content of wood and reducing the risk of false triggers.
      • By properly testing the moisture content of the wood before cutting and ensuring that the moisture content is below 10%, you can reduce the likelihood of a false trigger due to moisture and ensure a safe and successful cutting experience with the SawStop table saw.
  2. Laser-Cut/Engraved Wood can cause false triggers and should not be used on the SawStop table saw. The carbon is conductive and can trigger the cartridge
  3. Treated Lumber can cause a false trigger because of the copper used in the treatment.
  4. Metal - Hitting a nail, screw, or staple will trigger the cartridge and you are responsible for the $150 replacement cost. Use the metal detection wand to ensure there is no metal in your wood! However, this is no guarantee as non-ferrous metals like aluminum can trigger the flesh detection system. (i.e.: insulating Styrofoam with a aluminum foil lining)

Access to the flesh detection bypass keys may be requested from the Executive Director.

Additional Resources

SawStop TIPS & TRICKS
Watch the following videos:

Equipment List

SawStop Equipment List

Picture Item Manufacturer Model
Number
Power
Requirements
Reference
Materials
SawStop 5HP

10" Industrial Cabinet Saw

Level 3 badge
SawStop ICS53480 Three Phase

480v

User Manual (pdf)


SawStop on YouTube

SawStop

FOLDING OUTFEED TABLE

SawStop TSA-FOT N/A OWNER’S MANUAL (pdf)

Hand Tools

Picture Item Manufacturer Model
Number
Power
Requirements
Reference
Materials
Moisture Meter
Moisture Meter Azuno Tools WMM09A01 AAA Battery (x2) Download instruction manual pdf
METAL DETECTOR
HAND HELD

METAL DETECTOR

EASYVIEW TECHNOLOGY GC-101H 9V battery DESCRIPTION
Wood Shop Area hand tools should be marked with green tape or paint or powder coating.
Return all tools to their proper location after use. This rule applies to all areas of our Makerspace.

Equipment Reservations

Donations Received

Wish List

Pikes Peak Makerspace is a 501(c)(3) non-profit organization, so we can provide a receipt for any donations you make.

Benefits

PPM members enjoy discounts at the following local merchants:
(walk in, show proof of membership)
Company Website Benefit Directions to
Logo WOODCRAFT
Woodcraft of Colorado Springs 10% discount    4438 Austin Bluffs Parkway
Logo CO Lumber
CO Lumber Specialties 10% discount 3636 Stone Avenue
Logo General Air
GENERAL AIR 10% discount 3031 N Nevada Ave.
Logo ACE
ACE Hardware Uintah Gardens 10% discount 1830 W Uintah Street
Map of stores that provide PPM member discounts
Map of helpful local resources curated by our makers
At home LightBurn subscriptions can be purchased at a discounted rate for being a PPM member.
The discount code is saved as a Pinned Message in our 'laser-cutter' channel in Slack.

Policies

Materials

Donate for "Sheet Goods" via PayPal: bit.ly/ppmstuff
Or, leave donations in a black payment box, or use a QR code.

Red Tags

Related Pages

Links to related PPM Wiki pages:

  Wood Shop  
  CNC Router Table  
  Metal Shop  
  Vented Room  
  Shed  
Autodesk Fusion Tips
VCarve Tips
QR Codes

Hand-Curated Links

Links to member-recommended external sites:

FAQS — on sawstop.com
ARE YOU FASTER THAN A SAWSTOP SAW?

For Additional Help

Use the PPM Slack channel #wood-shop
List of all PPM Slack channels
Note that we have a Slack channel (#job-board) for members to post, discuss, or accept job opportunities either within PPM or from the community.

PPM Tool Color Map — Interactive

Search the PPM Wiki — include both Content pages and Multimedia

Contact Us if you cannot find your answer here on our Wiki, or if you notice some info is outdated.

Pikes Peak Makerspace (PPM) is dedicated to supporting our maker community in their creative processes by providing shared space, shared tools, materials, software and a knowledge base to turn their ideas into reality.