Difference between revisions of "Wood Shop -- SawStop"

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[[File:Level_3_badge.png|alt=Level 3 badge|left|frameless|100x100px]]
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[[File:Level 3 badge.png|alt=Level 3 badge used at Pikes Peak Makerspace|left|frameless|100x100px|PPM TRAINING & CERTIFICATION REQUIRED]]
  
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'''The Wood Shop Area at Pikes Peak Makerspace (PPM) consists of'''  
+
'''The SawStop Table Saw is a Level 3 tool in the Wood Shop Area at Pikes Peak Makerspace (PPM).'''  
  
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'''both Level 2  and Level 3 equipment.'''
+
Additional PPM training and then PPM certification is required to use any of our Level 3 equipment.  
  
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Additional training and certification is required to use any of our Level 3 equipment.
+
Our trainers are passionate about sharing their knowledge and ensuring a positive learning experience for all.  
  
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<span style="color:#FFFFFF; background:#42B649">&nbsp;Wood Shop Area&nbsp;</span> [[Wood Shop#Hand Tools|hand tools]] should be marked with <span style="color:#42B649">'''green'''</span> tape or paint or powder&nbsp;coating.
+
We are grateful for their commitment and dedication to our community.
 +
 
 +
'''Wood Shop Area''' hand tools should be marked with <span style="color:#3DA942">'''green'''</span> tape, paint, or powder&nbsp;coating. 
 +
 
 +
Our SawStop cannot be turned on without scanning the RFID card of a member who is certified in our T.E.S.L.A. Access system.
 
<br>
 
<br>
 
<br>
 
<br>
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{{Template:Contact Us}}
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<p style="padding:0.2em 0.4em;  background:#3DA942; color:#FFFFFF; font-size:15%;"> &nbsp; </p>
 
<br>
 
<br>
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{{Template:Is incomplete top banner}}
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==SawStop Orientation==
−
<br>
 
  
−
==SawStop Orientation ==
+
===How to Become Certified===
−
PPM has a 5HP SawStop table saw. It is a high-quality saw that is designed for safety and performance.
+
The SawStop is a powerful and precise table saw with advanced safety features.
  
−
It features a flesh detection technology that can quickly stop the blade in the event of accidental contact with a user's skin.
+
Therefore, only members who have completed the following are permitted to use our SawStop.
  
−
* In the event of flesh detection, a single use cartridge fires and seizes the blade before damage to the user is inflicted.
+
:☐ Be a member in good standing that is certified to use the Wood Shop.
−
* Both the cartridge and blade must be replaced before the SawStop can be used again.
 
−
* It is important that the user be aware of ways the SawStop can be triggered accidentally, as the user will be responsible for the cost of a new blade and cartridge.  
 
  
−
==== Getting Started ====
+
:☐ Pass the SawStop Orientation Quiz: '''https://forms.gle/rj4KknEj7ZKubrvi8'''
−
Before using the SawStop table saw, read the [https://www.sawstop.com/wp-content/uploads/2021/10/M_ICS_WEB.pdf user manual] and become familiar with the saw's controls and features.
 
  
−
* Make sure to properly adjust the height and angle of the blade to match the requirements of your cutting task.
+
:☐ Attend in-person the Woodshop Orientation & SawStop Certification ($60).
  
−
* Always wear appropriate personal protective equipment, including eye and ear protection, and a dust mask.
+
===Getting Started===
−
* Be familiar with the location of the Emergency Stop Button, and practice reaching for it from your cutting stance to commit the motion to muscle memory.  
+
'''By using this tool, you accept responsibility for safe operation and agree to pay for brake and blade replacements required due to false activation of the safety&nbsp;system.'''
  
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==== Operating the SawStop Table Saw ====
+
<big>'''Before using the SawStop table saw, read the [https://www.sawstop.com/wp-content/uploads/2021/10/M_ICS_WEB.pdf user manual] and become familiar with the saw's controls and features.'''</big>
 +
====<big>Powering on the SawStop</big>====
 +
*Our SawStop table saw will not turn on without scanning the RFID door card of an authorized user.
 +
*Scan your door card on the T.E.S.L.A. box to enable the saw.
 +
*Wait for the ready-to-operate lights to turn green.
 +
*Use the paddle switch to turn on and off the blade.
  
−
* Always use the SawStop guard and splitter (riving knife) to keep the wood from binding and kicking back during the cut.
+
====<big>Operating PPM's SawStop Table Saw</big>====
  
−
* Never reach over the blade or make contact with the blade while it is in motion.
+
*Do not make adjustments to the saw, adjust the fence, or change the blade without shop Captain approval.
−
* Use push sticks and push blocks to keep your hands at least 4" away from the blade.
+
*If the brake trips, contact the Woodshop Captains.
−
* Turn off the saw and unplug it before making adjustments or changing the blade.
+
*Ensure the blade guards are kept clean and free of debris.
 +
*Ensure dust collection is unclogged and functional.
 +
*Report any damage or issues immediately.
 +
*After use:
 +
:☐ drop the blade into the cabinet
  
 +
:☐ clean the saw
  
−
III. Avoiding False Triggers
+
:☐ log off.
  
−
# Moisture in the Wood
+
====<big>Operating any Table Saw</big>====
 +
*Make sure you have no loose clothing, jewelry, or hair that will be anywhere near the blade.
 +
*Always wear appropriate personal protective equipment, including eye and ear protection, and a dust mask.
 +
*Always use the blade guard and splitter (riving knife) to keep the wood from binding and kicking back during the cut.
 +
*Always be familiar with the location of the Emergency Stop Button, and practice reaching for it from your cutting stance to commit the motion to muscle memory.
 +
*Always ensure the saw is off before making any adjustments to angle or height of the blade.
 +
*Always use the folding outfeed table when ripping plywood or long stock.
 +
*Always use push sticks and push blocks to keep your hands at least 4" away from the blade.
 +
*Never reach over the blade or make contact with the blade while it is in motion.
 +
*Never use the zero clearance insert on angled cuts. It is for 90 degree cuts only.
 +
*Never use the miter gauge and the rip fence at the same time.
 +
*Keep the blade height set between 1/8 to 1/4 inch above the workpiece.
 +
*Do not cut too close to the fence.
 +
*No dado cuts. The SawStop requires a special cartridge which we do not have.
  
−
Moisture in the wood can cause false triggers in the SawStop's flesh detection technology. To avoid false triggers from moisture, it's important to properly test the moisture content of the wood before cutting and to ensure that the moisture content is below 10%. Here are the steps to properly test the moisture content:
+
====Avoiding Kickback====
  
−
Obtain a moisture meter: You will need a moisture meter to accurately measure the moisture content of the wood. There are a variety of moisture meters available, ranging from simple pin-style meters to more advanced meters with digital displays.
+
*Kickback can occur when ripping boards. Keep to one side of the blade or other depending on the cut you are making. Stay away from standing directly behind the blade.
 +
*You must always use the rip fence, miter gauge, or crosscut sled. Absolutely no free cuts with the tablesaw.
 +
*Use the blade guards and riving knife.
 +
*Miter gauge must be used on the right of the blade when bevel cutting.
  
−
Test several locations: It's important to test several locations on the piece of wood, as the moisture content can vary from one area to another. Aim to test at least 3-4 different spots on each piece of wood.
+
====Cleaning up and Shutdown====
  
−
Take readings: Place the moisture meter probe on the surface of the wood and take a reading. Repeat this process for each of the test locations.
+
*Cleaning the saw
 +
**Remove insert and clean around the blade with compressed air.
 +
**Open the access panels (one on each side) and inspect the cabinet for saw dust.
 +
***Clean the cabinet with a shop-vac as necessary.
 +
**Ensure dust collection is unclogged and functional.
 +
***This can require disconnecting the 4" dust collection hose and shaking it out.
 +
***Ensure blade access panel and dust door is closed (the one with the magnet). If left open, sawdust will fill the cabinet.
 +
*Inspect blade, and notify shop Captain if the blade needs to be cleaned.
 +
*Dust off the surface and clean around the base after each use.
 +
*Don’t leave any scraps - dispose of them in the bin or dumpster.
 +
*Put all accessories (moisture meter, metal detector, miter gauge) back in the appropriate location.
 +
*The SawStop should be perfectly clean and ready for the next user when you are done.
 +
*Log out and clean up after each use or risk losing access to the saw.
  
−
Evaluate the results: Compare the readings from each location to determine the average moisture content of the wood. Ideally, the moisture content should be below 10% to reduce the likelihood of a false trigger. If the moisture content is higher than 10%, allow the wood to dry out further before cutting it on the SawStop table saw.
+
====SawStop Captain Duties====
  
−
It's important to note that moisture meters are not foolproof and can sometimes give inaccurate readings. However, they are still a valuable tool for monitoring the moisture content of wood and reducing the risk of false triggers.
+
=====Maintenance Inspections=====
 +
*Keep the saw's blade and guards clean and free of debris to ensure optimal performance and safety.
 +
*Check the tightness of all bolts, screws, and other fasteners regularly to ensure that the saw remains securely in place.
 +
*Replace worn or damaged parts as soon as possible to maintain the saw's performance and safety.
 +
*Regularly inspect the saw for any signs of wear, damage, or other issues that could impact its performance or safety.
  
−
By properly testing the moisture content of the wood before cutting and ensuring that the moisture content is below 10%, you can reduce the likelihood of a false trigger due to moisture and ensure a safe and successful cutting experience with the SawStop table saw.
+
=====Hands-on SawStop certification=====
 +
Instructors of the hands-on SawStop certification will cover:
 +
*
 +
*
 +
*
 +
*
 +
*
 +
*
  
−
# Laser-Cut Wood
+
*How to check material for conductivity and avoid false triggers.
 +
*The normal blade guard is used for rips and crosscuts.
 +
*The instructor will show you how to install the riving knife for non-thru cuts or rabbets.
 +
*The limit rod should remain on the blade guard.
 +
*The kickback pawls can be enabled or disabled depending on your needs.
 +
*The blade height should be set so that the blade is 1/8 to 1/4 inch above the wood piece.
  
−
Laser-cut wood can also cause false triggers in the SawStop's flesh detection technology. This is because laser cutting can produce a large amount of heat that can cause the wood to temporarily expand and contract.
+
==SawStop Flesh Detection==
 +
The 5HP SawStop Industrial Cabinet Saw is a high-quality saw that is designed for safety and performance.
  
−
To avoid false triggers from laser-cut wood, it's important to allow the wood to cool down and stabilize for several hours after cutting before using it on the SawStop table saw. This will give the wood time to return to its normal size and reduce the likelihood of a false trigger.
+
It features a flesh detection technology that can quickly stop the blade in the event of accidental contact with a user's skin.
  
 +
*In the event of flesh detection, a single use cartridge fires and seizes the blade before the user is injured.
 +
*Both the cartridge and blade must be replaced before the SawStop can be used again.
  
−
V. . Maintenance and Safety Tips
+
===Avoiding False Triggers===
 +
Although uncommon, it is possible to have a false flesh detection.
  
−
* Keep the saw's blade and guards clean and free of debris to ensure optimal performance and safety.
+
'''Users are responsible for the expense of brake and blade replacements required due to false activation of the safety system (about&nbsp;$150).'''
−
* Check the tightness of all bolts, screws, and other fasteners regularly to ensure that the saw remains securely in place.
 
−
* Replace worn or damaged parts as soon as possible to maintain the saw's performance and safety.
 
−
* Regularly inspect the saw for any signs of wear, damage, or other issues that could impact its performance or safety.
 
  
−
===Tips===
+
False triggers are caused by conductivity. One way to check if your material is conductive is to hold it against the blade with the saw off and look at the indication lights. If red, it will trigger the blade brake. If green, that part of the material is unlikely to trigger. 
−
:[https://www.sawstop.com/how-tos/tips-tricks/ '''SawStop TIPS & TRICKS''']
+
#'''Moisture in the Wood''' can cause false triggers in the SawStop's flesh detection technology. To avoid false triggers from moisture, it's important to properly test the moisture content of the wood before cutting and to ensure that the moisture content is below 10%. Here are the steps to properly test the moisture content.
 +
##'''Use the moisture meter:''' You will need a moisture meter to accurately measure the moisture content of the wood. There are a variety of moisture meters available, ranging from simple pin-style meters to more advanced meters with digital displays.
 +
##'''Test several locations:''' It's important to test several locations on the piece of wood, as the moisture content can vary from one area to another. Aim to test at least 3-4 different spots on each piece of wood.
 +
##'''Take readings:''' Place the moisture meter probe on the surface of the wood and take a reading. Repeat this process for each of the test locations.
 +
##'''Evaluate the results:''' Compare the readings from each location to determine the average moisture content of the wood. Ideally, the moisture content should be below 10% to reduce the likelihood of a false trigger. If the moisture content is higher than 10%, allow the wood to dry out further before cutting it on the SawStop table saw.
 +
##*It's important to note that moisture meters are not foolproof and can sometimes give inaccurate readings. However, they are still a valuable tool for monitoring the moisture content of wood and reducing the risk of false triggers.
 +
##*By properly testing the moisture content of the wood before cutting and ensuring that the moisture content is below 10%, you can reduce the likelihood of a false trigger due to moisture and ensure a safe and successful cutting experience with the SawStop table saw.
 +
#'''Laser-Cut/Engraved Wood''' can cause false triggers and should not be used on the SawStop table saw. The carbon is conductive and can trigger the cartridge
 +
#'''Treated Lumber''' can cause a false trigger because of the copper used in the treatment.
 +
#'''Metal''' - Hitting a nail, screw, or staple will trigger the cartridge and you are responsible for the $150 replacement cost. Use the metal detection wand to ensure there is no metal in your wood! However, this is no guarantee as non-ferrous metals like aluminum (or&nbsp;insulating Styrofoam with an aluminum foil lining, for example) can trigger the SawStop's flesh detection system.
 +
Access to the flesh detection bypass keys may be requested from the Executive Director. 
 +
*
  
−
===For Additional Help===
+
===Watch the following (8) videos===
−
:Use the PPM Slack channel #wood-shop
+
:☐ [https://www.youtube.com/watch?v=qSbS5zhH7cE&t=0s '''Table Saw Basics #1- Safety: Table Saw Basics #1 Safety'''] (13 min) 
 +
:☐ SawStop Safety Features - [https://www.youtube.com/watch?v=j1ANn1CTAxQ '''WOOD magazine'''] (5 min) 
 +
:☐ [https://www.youtube.com/watch?v=tOylRB8wq2c '''Table Saw Fundamentals on Your SawStop Table Saw'''] (9 min) 
 +
:☐ Table Saw Basics #2- [https://www.youtube.com/watch?v=bADmnDEcuYo '''Rip Cuts'''] (11 min) 
 +
:☐ Table Saw Basics #3- [https://www.youtube.com/watch?v=o8ok1h0gJ5o&t=0s '''Crosscuts'''] (12 min) 
 +
:☐ Table Saw Basics #4- [https://www.youtube.com/watch?v=7aZCdt8Cs8M&t=0s '''Miters & Bevels'''] (10 min) 
 +
:☐ Table Saw Basics #5- [https://www.youtube.com/watch?v=71UenL74k2E&t=0s '''Working with Plywood'''] (8 min) 
 +
:☐ [https://www.youtube.com/watch?v=0J1pRBiVKbI&t=0s '''Saw Blade Tutorial'''] (8 min)
  
−
==Equipment List==
+
== Equipment List ==
 
===SawStop Equipment List===
 
===SawStop Equipment List===
−
{| class="wikitable sortable"
+
{| class="wikitable"
−
|- style="font-weight:bold; text-align:center; font-family:Arial, Helvetica, sans-serif !important;; background-color:#42B649; color:#ffffff;"
+
|- style="font-weight:bold; text-align:left; font-family:Arial, Helvetica, sans-serif !important;; background-color:#3DA942; color:#ffffff;"
−
| style="vertical-align:middle;" |'''Picture'''
+
|Picture
−
|'''Item'''
+
|Item
−
|'''Manufacturer'''
+
|Model<br>Number
−
|'''Model<br>Number'''
 
 
|Power<br>Requirements
 
|Power<br>Requirements
−
|'''Manual'''
+
|Resources
−
|'''Estimated<br>Value'''
 
−
|'''Owner'''
 
 
|-
 
|-
−
|[[File:SawStop crate.jpg|alt=SawStop crate|center|frameless|174x174px]]
+
|[[File:SawStop cabinet.jpeg|alt=SawStop cabinet at PPPM|center|frameless|175x175px]]
−
|'''SawStop'''  
+
|'''SawStop 5HP'''  
 
'''10" Industrial'''  
 
'''10" Industrial'''  
 
'''Cabinet Saw'''
 
'''Cabinet Saw'''
 
[[File:Level 3 badge.png|alt=Level 3 badge|left|frameless|41x41px|link=https://wiki.pikespeakmakerspace.org/index.php/File:Level_3_badge.png]]
 
[[File:Level 3 badge.png|alt=Level 3 badge|left|frameless|41x41px|link=https://wiki.pikespeakmakerspace.org/index.php/File:Level_3_badge.png]]
−
|[https://www.sawstop.com/ SawStop]
 
 
|ICS53480
 
|ICS53480
−
|Three Phase
+
|Three Phase  
−
|[https://www.youtube.com/@sawstop '''SawStop on YouTube''']
+
480v
−
|<p style="text-align:right;">?</p>
+
|'''[https://www.sawstop.com/wp-content/uploads/2021/10/M_ICS_WEB.pdf User Manual]''' (pdf)
−
|PPM
+
 
−
(delivered 02/05/23!)
+
 
 +
[https://www.youtube.com/@sawstop '''SawStop on YouTube''']
 
|-
 
|-
−
|<center>'''Picture'''</center>
+
|
−
|<center>'''Item'''</center>
+
|'''SawStop'''  
−
|<center>'''Manufacturer'''</center>
+
'''FOLDING OUTFEED TABLE'''
−
|<center>'''Model<br>Number'''</center>
+
|[https://www.sawstop.com/product/folding-outfeed-table-tsa-fot/ TSA-FOT]
−
|<center>'''Power<br>Requirements'''</center>
+
|not
−
|<center>'''Manual'''</center>
 
−
|<center>'''Estimated<br>Value'''</center>
 
−
|<center>'''Owner'''</center>
 
−
|}<br>
 
  
 +
applicable
 +
|'''[https://www.sawstop.com/wp-content/uploads/2021/10/M_TSA-FOT_V1.pdf OWNER’S MANUAL]''' (pdf)
 +
|- style="font-weight:bold; text-align:left; font-family:Arial, Helvetica, sans-serif !important;"
 +
|
 +
|
 +
|
 +
|
 +
|
 +
|}
 +
<gallery widths="200" heights="125">
 +
File:SawStop underside.jpeg|alt=SawStop: Access underside from the right side|'''SawStop:&nbsp;&nbsp;''Access underside from the right side for inspection and cleaning of components.'''''
 +
File:SawStop internals.jpeg|alt=SawStop: Internal “cabinet” requires regular inspections|'''SawStop:&nbsp;&nbsp;''Internal “cabinet” requires regular inspections to ensure built in dust collection hoses are connected and working correctly.'''''
 +
</gallery>
  
−
===[[Donations Received]]===
+
===Additional Resources===
−
===[[Wish List#Wood Shop|Wish List]]===
+
'''links to sawstop.com:'''
−
:A '''[https://www.sawstop.com/why-sawstop/ SawStop table saw]''' (delivered 02/05/23!)
+
:☐  [https://www.sawstop.com/how-tos/tips-tricks/ '''TIPS & TRICKS''']
 +
:☐ '''[https://www.sawstop.com/why-sawstop/faqs/ FAQS]'''
  
−
==Benefits and Policies==  
+
== Hand Tools ==
 +
{| class="wikitable"
 +
|- style="font-weight:bold; text-align:left; font-family:Arial, Helvetica, sans-serif !important;; background-color:#3DA942; color:#ffffff;"
 +
| style="vertical-align:middle;" |Picture
 +
|Item
 +
|Manufacturer /
 +
Model Number
 +
|Battery<br>Requirements
 +
|Resources
 +
|-
 +
|[[File:Moisture Meter.jpg|alt=Moisture Meter|center|frameless|175x175px]]
 +
|'''Moisture Meter'''
 +
| Azuno Tools
 +
WMM09A01
 +
|AAA Battery (x2)
 +
|[https://mans.io/item/azuno/wmm09a01 '''instruction manual pdf''']
 +
|- sty
 +
|[[File:METAL DETECTOR.jpg|alt=METAL DETECTOR|center|frameless|133x133px|link=https://wiki.pikespeakmakerspace.org/index.php/File:METAL_DETECTOR.jpg]]
 +
|'''HAND HELD'''
 +
'''METAL DETECTOR'''
 +
|EASYVIEW TECHNOLOGY
 +
GC-101H
 +
|9V battery
 +
|'''[https://www.securinadetection.com/product/Security-Portable-Handheld-Metal-Detector-GC-101H.html DESCRIPTION]'''
 +
|- style="font-weight:bold; text-align:left; font-family:Arial, Helvetica, sans-serif !important;"
 +
| style="vertical-align:middle;" |
 +
|
 +
|
 +
|
 +
|
 +
|}
 +
:'''Wood Shop Area''' hand tools should be marked with <span style="color:#3DA942">'''green'''</span> tape or paint or powder coating.
 +
:Return all tools to their proper location after use. This rule applies to all areas of our Makerspace.
 +
 
 +
==Benefits==  
  
 
{{Member Benefits}}
 
{{Member Benefits}}
  
−
===[https://pikespeakmakerspace.org/reserve-equipment Equipment Reservations]===
+
==Policies==
−
===Materials===
+
'''Materials'''
 
:'''Donate for "Sheet Goods" via PayPal:  [https://bit.ly/ppmstuff bit.ly/ppmstuff]'''
 
:'''Donate for "Sheet Goods" via PayPal:  [https://bit.ly/ppmstuff bit.ly/ppmstuff]'''
−
:'''Or, leave donations in a black payment box, or use a QR code.'''
+
:'''''Or, leave donations in a black payment box, or use a QR code.'''''
  
 
===[[New Member Orientation#Red Tags|Red Tags]]===
 
===[[New Member Orientation#Red Tags|Red Tags]]===
−
{{Scrap and Trash}}
 
  
−
==Software==
+
==Related Pages==
−
Links to other PPM Wiki pages (internal links):
+
'''Links to related PPM Wiki pages:'''
−
:[[Autodesk Fusion 360 Tips|'''Fusion 360''']]
+
 
−
:[[VCarve Tips|'''VCarve''']]
+
:[[Wood_Shop|<span style="color:#FFFFFF; background:#3DA942">&nbsp;&nbsp;'''Wood Shop'''&nbsp;&nbsp;</span>]]
 +
 
 +
:[[CNC|<span style="color:#FFFFFF; background:#2B78BE">&nbsp;&nbsp;'''CNC Router Table'''&nbsp;&nbsp;</span>]] - '''[https://pikespeakmakerspace.org/reserve make a reservation]'''
  
−
==Member Showcase==
+
:[[Metal_Shop|<span style="color:#FFFFFF; background:#EB4F9C">&nbsp;&nbsp;'''Metal Shop'''&nbsp;&nbsp;</span>]]
−
<br>
 
−
<br>
 
−
{{Template:Showcase_blurb}}
 
  
−
==See Also==
+
:[[Vented_Room|<span style="color:#FFFFFF; background:#0F99D7">&nbsp;&nbsp;'''Vented Room'''&nbsp;&nbsp;</span>]] - '''[https://pikespeakmakerspace.org/reserve make a reservation]'''
−
Links to other PPM Wiki pages (internal links):
 
−
:'''[[Wood Shop]]'''
 
−
:'''[[CNC|CNC Area]]'''
 
−
:'''[[Metal Shop]]'''
 
−
:'''[[Shed]]'''
 
  
−
==Curated Links==
+
:[[Shed|<span style="color:#FFFFFF; background:#766FAF">&nbsp;&nbsp;'''Shed'''&nbsp;&nbsp;</span>]]
−
Links to other sites (external links):
 
−
:'''[https://www.librarything.com/catalog/PikesPeakMakerspace/woodworking LibraryThing] -- Our wood working-related books'''
 
−
:'''[https://www.finewoodworking.com/shop-tips Fine Wood Working Magazine Shop Tips]'''
 
  
−
==Other Fun Stuff==
+
:'''[[Autodesk Fusion Tips]]'''
−
Links to other sites (external links):
+
:'''[[VCarve Tips]]'''
 +
:'''[[QR Codes]]'''
  
−
<br>
+
== For Additional Help==
−
<hr>
+
:Use the PPM Slack channel #wood-shop
 +
:[[How To Slack#PPM Channel Names and Descriptions|'''List of all PPM Slack channels''']]
 +
:Note that we have a Slack channel (#job-board) for members to post, discuss, or accept job opportunities either within PPM or from the&nbsp;community.
 
{{Template:Footer}}
 
{{Template:Footer}}
−
 
+
{{Template:Ideas into reality}}
−
[[Category:Incomplete]]
+
<p style="padding:0.2em 0.4em;  background:#3DA942; color:#FFFFFF; font-size:15%;"> &nbsp; </p>
−
[[Category:Volunteers Needed]]
 
 
<!--Bandsaw Tablesaw Woodshop-->
 
<!--Bandsaw Tablesaw Woodshop-->

Latest revision as of 11:41, 21 November 2024

Level 3 badge used at Pikes Peak Makerspace

The SawStop Table Saw is a Level 3 tool in the Wood Shop Area at Pikes Peak Makerspace (PPM).

Additional PPM training and then PPM certification is required to use any of our Level 3 equipment.

Our trainers are passionate about sharing their knowledge and ensuring a positive learning experience for all.

We are grateful for their commitment and dedication to our community.

Wood Shop Area hand tools should be marked with green tape, paint, or powder coating.

Our SawStop cannot be turned on without scanning the RFID card of a member who is certified in our T.E.S.L.A. Access system.

Contact Us if you cannot find your answer here on our Wiki or if you notice any information that is outdated.

 


SawStop Orientation

How to Become Certified

The SawStop is a powerful and precise table saw with advanced safety features.

Therefore, only members who have completed the following are permitted to use our SawStop.

☐ Be a member in good standing that is certified to use the Wood Shop.
☐ Pass the SawStop Orientation Quiz: https://forms.gle/rj4KknEj7ZKubrvi8
☐ Attend in-person the Woodshop Orientation & SawStop Certification ($60).

Getting Started

By using this tool, you accept responsibility for safe operation and agree to pay for brake and blade replacements required due to false activation of the safety system.

Before using the SawStop table saw, read the user manual and become familiar with the saw's controls and features.

Powering on the SawStop

  • Our SawStop table saw will not turn on without scanning the RFID door card of an authorized user.
  • Scan your door card on the T.E.S.L.A. box to enable the saw.
  • Wait for the ready-to-operate lights to turn green.
  • Use the paddle switch to turn on and off the blade.

Operating PPM's SawStop Table Saw

  • Do not make adjustments to the saw, adjust the fence, or change the blade without shop Captain approval.
  • If the brake trips, contact the Woodshop Captains.
  • Ensure the blade guards are kept clean and free of debris.
  • Ensure dust collection is unclogged and functional.
  • Report any damage or issues immediately.
  • After use:
☐ drop the blade into the cabinet
☐ clean the saw
☐ log off.

Operating any Table Saw

  • Make sure you have no loose clothing, jewelry, or hair that will be anywhere near the blade.
  • Always wear appropriate personal protective equipment, including eye and ear protection, and a dust mask.
  • Always use the blade guard and splitter (riving knife) to keep the wood from binding and kicking back during the cut.
  • Always be familiar with the location of the Emergency Stop Button, and practice reaching for it from your cutting stance to commit the motion to muscle memory.
  • Always ensure the saw is off before making any adjustments to angle or height of the blade.
  • Always use the folding outfeed table when ripping plywood or long stock.
  • Always use push sticks and push blocks to keep your hands at least 4" away from the blade.
  • Never reach over the blade or make contact with the blade while it is in motion.
  • Never use the zero clearance insert on angled cuts. It is for 90 degree cuts only.
  • Never use the miter gauge and the rip fence at the same time.
  • Keep the blade height set between 1/8 to 1/4 inch above the workpiece.
  • Do not cut too close to the fence.
  • No dado cuts. The SawStop requires a special cartridge which we do not have.

Avoiding Kickback

  • Kickback can occur when ripping boards. Keep to one side of the blade or other depending on the cut you are making. Stay away from standing directly behind the blade.
  • You must always use the rip fence, miter gauge, or crosscut sled. Absolutely no free cuts with the tablesaw.
  • Use the blade guards and riving knife.
  • Miter gauge must be used on the right of the blade when bevel cutting.

Cleaning up and Shutdown

  • Cleaning the saw
    • Remove insert and clean around the blade with compressed air.
    • Open the access panels (one on each side) and inspect the cabinet for saw dust.
      • Clean the cabinet with a shop-vac as necessary.
    • Ensure dust collection is unclogged and functional.
      • This can require disconnecting the 4" dust collection hose and shaking it out.
      • Ensure blade access panel and dust door is closed (the one with the magnet). If left open, sawdust will fill the cabinet.
  • Inspect blade, and notify shop Captain if the blade needs to be cleaned.
  • Dust off the surface and clean around the base after each use.
  • Don’t leave any scraps - dispose of them in the bin or dumpster.
  • Put all accessories (moisture meter, metal detector, miter gauge) back in the appropriate location.
  • The SawStop should be perfectly clean and ready for the next user when you are done.
  • Log out and clean up after each use or risk losing access to the saw.

SawStop Captain Duties

Maintenance Inspections
  • Keep the saw's blade and guards clean and free of debris to ensure optimal performance and safety.
  • Check the tightness of all bolts, screws, and other fasteners regularly to ensure that the saw remains securely in place.
  • Replace worn or damaged parts as soon as possible to maintain the saw's performance and safety.
  • Regularly inspect the saw for any signs of wear, damage, or other issues that could impact its performance or safety.
Hands-on SawStop certification

Instructors of the hands-on SawStop certification will cover:

  • How to check material for conductivity and avoid false triggers.
  • The normal blade guard is used for rips and crosscuts.
  • The instructor will show you how to install the riving knife for non-thru cuts or rabbets.
  • The limit rod should remain on the blade guard.
  • The kickback pawls can be enabled or disabled depending on your needs.
  • The blade height should be set so that the blade is 1/8 to 1/4 inch above the wood piece.

SawStop Flesh Detection

The 5HP SawStop Industrial Cabinet Saw is a high-quality saw that is designed for safety and performance.

It features a flesh detection technology that can quickly stop the blade in the event of accidental contact with a user's skin.

  • In the event of flesh detection, a single use cartridge fires and seizes the blade before the user is injured.
  • Both the cartridge and blade must be replaced before the SawStop can be used again.

Avoiding False Triggers

Although uncommon, it is possible to have a false flesh detection.

Users are responsible for the expense of brake and blade replacements required due to false activation of the safety system (about $150).

False triggers are caused by conductivity. One way to check if your material is conductive is to hold it against the blade with the saw off and look at the indication lights. If red, it will trigger the blade brake. If green, that part of the material is unlikely to trigger.

  1. Moisture in the Wood can cause false triggers in the SawStop's flesh detection technology. To avoid false triggers from moisture, it's important to properly test the moisture content of the wood before cutting and to ensure that the moisture content is below 10%. Here are the steps to properly test the moisture content.
    1. Use the moisture meter: You will need a moisture meter to accurately measure the moisture content of the wood. There are a variety of moisture meters available, ranging from simple pin-style meters to more advanced meters with digital displays.
    2. Test several locations: It's important to test several locations on the piece of wood, as the moisture content can vary from one area to another. Aim to test at least 3-4 different spots on each piece of wood.
    3. Take readings: Place the moisture meter probe on the surface of the wood and take a reading. Repeat this process for each of the test locations.
    4. Evaluate the results: Compare the readings from each location to determine the average moisture content of the wood. Ideally, the moisture content should be below 10% to reduce the likelihood of a false trigger. If the moisture content is higher than 10%, allow the wood to dry out further before cutting it on the SawStop table saw.
      • It's important to note that moisture meters are not foolproof and can sometimes give inaccurate readings. However, they are still a valuable tool for monitoring the moisture content of wood and reducing the risk of false triggers.
      • By properly testing the moisture content of the wood before cutting and ensuring that the moisture content is below 10%, you can reduce the likelihood of a false trigger due to moisture and ensure a safe and successful cutting experience with the SawStop table saw.
  2. Laser-Cut/Engraved Wood can cause false triggers and should not be used on the SawStop table saw. The carbon is conductive and can trigger the cartridge
  3. Treated Lumber can cause a false trigger because of the copper used in the treatment.
  4. Metal - Hitting a nail, screw, or staple will trigger the cartridge and you are responsible for the $150 replacement cost. Use the metal detection wand to ensure there is no metal in your wood! However, this is no guarantee as non-ferrous metals like aluminum (or insulating Styrofoam with an aluminum foil lining, for example) can trigger the SawStop's flesh detection system.

Access to the flesh detection bypass keys may be requested from the Executive Director.

Watch the following (8) videos

☐ Table Saw Basics #1- Safety: Table Saw Basics #1 Safety (13 min)
☐ SawStop Safety Features - WOOD magazine (5 min)
☐ Table Saw Fundamentals on Your SawStop Table Saw (9 min)
☐ Table Saw Basics #2- Rip Cuts (11 min)
☐ Table Saw Basics #3- Crosscuts (12 min)
☐ Table Saw Basics #4- Miters & Bevels (10 min)
☐ Table Saw Basics #5- Working with Plywood (8 min)
☐ Saw Blade Tutorial (8 min)

Equipment List

SawStop Equipment List

Picture Item Model
Number 		Power
Requirements 		Resources
SawStop cabinet at PPPM
 SawStop 5HP

10" Industrial Cabinet Saw

Level 3 badge
 ICS53480 Three Phase

480v

User Manual (pdf)


SawStop on YouTube

SawStop

FOLDING OUTFEED TABLE

TSA-FOT not

applicable

OWNER’S MANUAL (pdf)
  • SawStop: Access underside from the right side

    SawStop:  Access underside from the right side for inspection and cleaning of components.

  • SawStop: Internal “cabinet” requires regular inspections

    SawStop:  Internal “cabinet” requires regular inspections to ensure built in dust collection hoses are connected and working correctly.

Additional Resources

links to sawstop.com:

☐ TIPS & TRICKS
☐ FAQS

Hand Tools

Picture Item Manufacturer /

Model Number

Battery
Requirements 		Resources
Moisture Meter
 Moisture Meter Azuno Tools

WMM09A01

AAA Battery (x2) instruction manual pdf
METAL DETECTOR
 HAND HELD

METAL DETECTOR

EASYVIEW TECHNOLOGY

GC-101H

9V battery DESCRIPTION
Wood Shop Area hand tools should be marked with green tape or paint or powder coating.
Return all tools to their proper location after use. This rule applies to all areas of our Makerspace.

Benefits

PPM members enjoy discounts at the following local merchants:
(bring proof of membership)
Company Website Benefit Directions to
Logo WOODCRAFT
 Woodcraft of Colorado Springs 10% discount    4438 Austin Bluffs Parkway
Logo CO Lumber
 CO Lumber Specialties 10% discount 3636 Stone Avenue
Logo General Air
 GENERAL AIR 10% discount 3031 N Nevada Ave.
Logo ACE
 ACE Hardware Uintah Gardens 10% discount 1830 W Uintah Street
Map of stores that provide PPM member discounts
Map of helpful local resources curated by our makers
At home LightBurn subscriptions can be purchased at a discounted rate for being a PPM member.
The discount code is saved as a Pinned Message in our 'laser-cutter' channel in Slack.

Policies

Materials

Donate for "Sheet Goods" via PayPal: bit.ly/ppmstuff
Or, leave donations in a black payment box, or use a QR code.

Red Tags

Related Pages

Links to related PPM Wiki pages:

  Wood Shop  
  CNC Router Table   - make a reservation
  Metal Shop  
  Vented Room   - make a reservation
  Shed  
Autodesk Fusion Tips
VCarve Tips
QR Codes

For Additional Help

Use the PPM Slack channel #wood-shop
List of all PPM Slack channels
Note that we have a Slack channel (#job-board) for members to post, discuss, or accept job opportunities either within PPM or from the community.

Search the PPM Wiki — include Content pages as well as Multimedia.

Contact Us if you cannot find your answer here on our Wiki or if you notice any information that is outdated.

Pikes Peak Makerspace (PPM) is dedicated to supporting our maker community in their creative processes by providing shared space, shared tools, materials, software, and a knowledge base to turn their ideas into reality.

 

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