Wood Shop

The Wood Shop Area at Pikes Peak Makerspace (PPM) consists of

both Level 2  and Level 3 equipment.

Additional training and certification is required to use any of our Level 3 equipment.

 Wood Shop Area  hand tools should be marked with green tape or paint or powder coating.

Wood Shop Policy, Safety, and Orientation

All Wood Shop users are required to follow all Wood Shop Policies and Safety Procedures.

Members are required to pass the Wood Shop Safety Quiz with 90% or better before attending the in-person orientation.

Emergency Safety - Review the Wood Shop layout to know the nearest emergency exits, eye wash, first aid kits, fire extinguishers, and breaker box incase of emergency.

• By using Pikes Peak Makerspace (PPM) you are agreeing to the shop policies and to operate equipment and use the space safely. Personal safety is your responsibility.
• Damage to tools, equipment, the shop itself caused by your actions is solely your responsibility.

Impairment - The use of the Wood Shop equipment requires you to be alert, attentive and focused. Do not use the Wood Shop if you are under the influence of drugs or alcohol.  Likewise, ensure that you are well rested and alert.

Personal Protective Equipment (PPE)

• Safety Glasses - Safety glasses are required when you are operating hand or stationary powered tools in the Wood Shop. 
  • Additionally, safety glasses are required if you are in the Wood Shop, and someone else is operating powered tools. (ANSI Z87.1-impact resistant) safety glasses are required. These are rated for impact protection and have side shields to provide protection from objects coming from the front and sides. Most prescription glasses are not impact resistant or provide side protection. If you use prescription glasses, then put an ANSI Z87-1 goggle over them.
• Hearing protection - Hearing protection is required when you are operating stationary powered tools, or someone else is operating machinery in the Wood Shop. There are two types of hearing protection
  • Soft Foam earplugs are available.  To get the best protection roll the foam with your fingers to condense the plug.  Pull the top of your ear up and back with the opposite hand, and insert the plug into your ear canal.  Hold the plug with your finger for 20-30 seconds to let the plug expand and fill your ear canal.  Your voice will sound muffled if the plug has a good seal
  • Ear muffs are available. These fit over both ears and have sound attenuating material and soft ear cushion to fit around the ears.
• Respiratory Protection - Particulate filter respirator should be used when significant wood dust is being generated (when emptying the dust collector).
• Shoes - Closed toe shoes are required.  If working with heavy lumber, consider safety shoes (steel or composite) to protect your toes if material is dropped.

• Gloves should not be worn when using powered equipment (saws, jointers, drills, etc.)  Leather gloves can be worn for handling materials, but not when operating machinery.
• Hair and Clothing -  There are many moving parts in the Wood Shop that can get caught and pull you into mechanical equipment. Tie back long hair when operating machinery.  Also ensure that sleeves, hoodie strings, and any loose clothing is secured.
• Jewelry - Remove rings, bracelets and any other jewelry that could get caught when operating equipment.

Hazards

The following are a list of hazards that should be considered while working in the Wood Shop.

• Wood Dust - Exposure to wood dust has been associated with a variety of adverse health effects including dermatitis, respiratory effects and cancers. Engineering controls include local exhaust ventilation which removes dust at or near the source. To be effective the dust collection system needs to be maintained.  Check and clean the dust collection system to ensure they are working properly. Additionally, particulate filters, or respirators can be worn to protect personnel directly.  
• Noise - The machinery in the Wood Shop can exceed 85 decibels in noise. This can impair hearing if you are exposed to it over a sustained amount of time. Noise levels can be reduced by maintaining motors and moving parts in top operating conditions, reducing the speed of operation, ensuring the equipment frames are rigid and isolating noisy equipment on rubber footing. Additionally, hearing protection (ear muffs, and ear plugs) can be used to reduce individual exposure to loud noises while working in this area.
• Electrical Hazards - To minimize the danger of electrical hazards, machines must always be grounded, circuit breakers and fuse boxes labeled, cords, cables and plugs must be in good repair, and outlets and switches must be covered. Report any unsafe condition found by using posting on Red-Tag Issues on Slack and putting a filled out red-tag on the equipment to prevent its use until it is repaired.
• Machine Maintenance - Equipment needs to be properly maintained to function safely.  If there is any indication that the machine is not functioning properly, don’t use it. Report any unsafe condition found by using posting on Red-Tag Issues on Slack and putting a filled out red-tag and/or lock-out/tag-out device on the equipment to prevent its use until it is repaired.  
• Fire and Explosion - Woodworking facilities contain large quantities of fuel in the form of woods, wood products, sawdust, and flammable materials such as paints, oils finishes, solvents, etc.  Sawdust can ignite and burn far more easily than whole pieces of lumber. Regular maintenance must be done to ensure that dust is not accumulating in the area.  Electrical panels must be kept clear, fire extinguishers, and exit routes must always be accessible.
• It is important for every user to ensure that they perform effective clean-ups of the equipment and the area to reduce the build up of wood dust, the separation of flammable materials, the proper maintenance of equipment.

Reporting Issues

Injuries

If there is a personal injury requiring medical attention, dial 911 and obtain medical treatment.  Report any accidents or personal safety issues (including near-misses) as soon as possible with one of these methods:

• Fill out the PPM Accident Report by clicking this link
• Call (719) 445-6253 and leave a detailed message including:
  • Your name and phone number
  • Who was injured and their phone number
  • Describe the injury, part of body,
  • Detail what type of medical attention was sought
  • Describe how the accident occurred (including the equipment that was being used.
• Send a direct message to the Executive Director on Slack  
• Send an email to the Board of Directors at [[1]]
  • Include all the same information listed above

Equipment Issues

Red-Tag Equipment – If equipment needs repairs, place a red-tag on it and report it via the Pikes Peak Makerspace Slack, # red-tag-issues page. This advises others on the malfunctioning equipment and ensures that actions can be taken to service/repair the equipment promptly.  

Red Tags

• Any damage to tools or broken equipment MUST be reported in a direct message to a space leader/Director.

• Use a Red Tag, which can be found in the red tag area, to designate the broken equipment.

• Additionally, report the issue in our Slack #red-tags channel.

Equipment Information

Be knowledgeable about the equipment that you are using.

Laminated Placards

• There are laminated placards with detailed equipment information hanging on each of the large Wood Shop power equipment.  These can also be found in the PPM Wiki under Wood Shop- Training (e.g., PPM Jointer Safety and Operations)
• More detailed information can be found on the PPM Wiki/Wood Shop page. Vendor supplied Operation, Instruction, and parts lists can be found as links on that page.  Most equipment manuals have specific information on capabilities, maintenance, adjustments, and parts lists. Use the specific equipment manual for setup, changing blades, auxiliary attachments, alignments, and general maintenance.

Getting Help

• Use the #wood-shop channel on Slack to get help with specific equipment.

• Utilize tutorial videos on-line that provide general information on many of the Wood Shop tools, techniques, and safeguards.

Dust Collection and Air Handler

Woodworking creates wood chips, dust and fine dust. There are three reasons for dust collection.

• Fine particulate matter is a health hazard that can be a respiratory irritant in the near-term, and a more serious health condition with long-term exposure.
• Fire Danger – A Wood Shop without dust collection has combustible dust everywhere, floors, tools, light fixtures, machinery housing, furnaces, electrical boxes. The amount of dust increases the chance for a fire start or acceleration if in contact with heaters, hot fixtures, machine housing, etc.
• Annoyance – True craftsmen work to precision high quality standards. Chips and dust can impact accuracy, joinery, final finishes, and  the quality of the final product. Dust in machinery means more maintenance is needed.  Plus, people prefer to work in clean environments.

Reclaimed Materials Usage

Use Metal Detector

Scan the Wood for Metal -  Use a hand-held metal detector wand on all reclaimed wood stock.  It will locate remaining screws, nails and other metal parts. Any identified metal needs to be removed prior to cutting or shaping on woodworking equipment.

Upcycled Wood

Don’t bring any wood that has lead paint, bugs, or toxic materials to PPM Wood Shop.  Paint must be removed prior to bringing to PPM for any up-cycled lumber project. Many pallets are treated with toxic pesticides, such as methyl bromide.  Additionally, there can be residuals of toxic chemicals left on pallets, or bacteria from food shipments. Here are some resources about reclaimed wood:

https://earth911.com/health/how-to-safely-use-pallet-wood/

https://rockinwoodusa.com/is-reclaimed-wood-safe/

Recycling wood has ecological and aesthetic value. But, only if it is not exposing you and PPM members to hazardous materials.  

Banned Materials

The equipment in the Wood Shop is configured with blades and bits for working with the following materials:

• Solid wood
• Plywood
• MDF (medium density fiberboard)
• Upcycled/recycled wood (see caution on use above)

These materials are not compatible with the blades and bits in the Wood Shop.

• Plastics
• Metals
• Composite decking material (e.g. Trex)

Paint or Solvents

Do not apply Paints or Solvents in the Wood Shop.  There are too many combustible materials and the odor is bothersome.

• Use the ventilated room, outdoors, or other location for applying paints or solvent based finishes.

Check-in/ Check-out form

All woodshop users are required to use the Check-in/ Check-out form when using the shop areas.

Project Storage

Project storage is extremely limited and therefore must be carefully managed. Keep your project out of the way, and do not leave it unattended for multiple days or it is subject to removal.

All projects left in the woodshop must be labeled with green Project Storage tags.

Clean-up

It is said, “Woodworking projects tend to have 3 parts: Plan it. Build it. Clean up after it.”

If you do not have time to clean up, you do not have time to build it.

1. Clean-up the area and equipment that you used. All equipment should be ready for the next user to walk right up and use.
2. Return all hand tools to their proper location after use.  If you don't know where it goes, ask an area leader. This rule applies to all areas of our Makerspace.
3. Go to the Cleaning Sequence sheets hanging on the Wood Shop door.  More details below.

Cleaning Sequence (Required)

To ensure that the deep cleaning of the space is maintained, all members are required to do a cleaning task from the sequence flip chat.

If you have comments about the cleaning sequence, leave a note on the Check-out form.

Scrap and Trash

Trash day is MONDAY

Recycling day is MONDAY (96 gallon tote)

Single Stream Recycling provided by Waste Connections. Paper, cardboard, cans, glass, and one time use plastics.

Empty recycling and trash into our dumpster at the back (south side) of the building.

Always leave the space better than you found it.

Classes and Training

If you need help with a tool or technique, use the #wood-shop channel on Slack

Area Captains -- Volunteers needed

Wood Shop Directors -- John Norton, Rodney Roy

Dust Deputy -- Vincent Flowers

Orientation Captain -- John Hoover

Lathe Captain -- Lucas Weismann

Table Saw / Planer / Jointer Captain -- Bri Pomerantz

Sanding Station Captain -- Volunteers needed

Bandsaw Captain -- Jeff Rossmanith

Area Captain Duties

To help out in the Wood Shop Area, contact any of the Area Leaders on Slack.

Classes

Sign up for upcoming classes on Meetup! Upcoming events, including classes, on Meetup

Tips

Links to other sites (external links):

Fine Wood Working Magazine Shop Tips

For Additional Help

Use the PPM Slack channel #wood-shop

The following pages contain historical information. The pages are provided for reference only.

• Introduction to Woodworking‏‎ (14:45, 15 November 2015)

• Woodworking terminology‏‎

Equipment Lists

POWERMATIC Equipment List

Picture	Item	Training Video Link	Manufacturer	Model Number	Power Requirements	Manual	Estimated Value	Owner	Status
	6" Belt/ 12" Disc Combination Sander			POWERMATIC 30B	3-phase	Replacement Parts		PPM	Not yet installed (01/19/23), (500 lbs)
	planer, 15", 4" Dust Port			POWERMATIC 15HH	Single Phase, 230V, 60Hz, 15A	Operating Instructions and Parts Manual (2017)	$4,000	PPM	Up and Operational (01/08/22)
	lathe, 18" extension, swing away tail stock, ONEWAY bowl chuck			POWERMATIC 3520B	Single Phase, 220V, 60Hz	POWERMATIC whitepaper	$7,000	PPM (donated by  Jim Kueck)	Up and Operational (03/27/22)
	14" bandsaw, rip and cross-cut fences, 5" riser			POWERMATIC PWBS‑14	Single Phase, 115V, 60Hz, 11A	Operating Instructions and Parts Manual	$900	PPM (donated by  Jim Kueck)
Picture	Item	Training Video Link	Manufacturer	Model Number	Power Requirements	Manual	Estimated Value	Owner	Status

Sharpening and Sanding Equipment List

Picture	Item	Manufacturer	Model Number	Manual	Estimated Value	Owner
	8" bench grinder on pedestal, blue and white grinding stones, Wolverine and Veritas sharpening devices, buffing wheel and compounds	JET	JWBG‑8		$500	PPM (donated by David Wasmer, Sr.)
	variable speed buffer and buffing wheels		DeWALT DWP849		$200	PPM (donated by David Wasmer, Sr.)
	3M sanding belts, disks and sheets				$100	PPM (donated by David Wasmer, Sr.)
	precision ground granite block, 12"x18"x3"	?	?		$200	PPM (donated by David Wasmer, Sr.)
Picture	Item	Manufacturer	Model Number	Manual	Estimated Value	Owner

Do not store tools, or anything, on our granite block to avoid damage to its surface.

Wood Shop Equipment List

Picture	Item	Manufacturer	Model Number	Power Requirements	Manual	Estimated Value	Owner
	8" Jointer with Shelix cutting head installed	JET	JJ-8CS	single phase, 110 Volts, 15 Amps, 60HZ		$1,000	PPM
	AIR FILTRATION SYSTEM with remote	BAILEIGH	AFS-2400	single phase, 110 Volts, 14 Amps, 60HZ	OPERATOR'S MANUAL	($1,853 new)	PPM (donated by TITAN ROBOTICS) Installed 04/07/22
	12" Sliding Compound Miter Saw, dust hood & RIGID vacuum		DeWALT DW708	single phase, 110 Volts, 13 Amps, 60HZ		$350	Les
	wood tool sharpener	WORK SHARP	WS3000	single phase, 110 Volts, 2 Amps, 60HZ		$200	John Norton
	Router and Shaper with bits on rolling carts	DELTA	?	single phase, 110 Volts, 9 Amps, 60HZ		?	PPM
	24" 2-speed fan in rolling frame	UTILITECH PRO	?			?	PPM
	Box fan, 20", 3-speed	LASKO	N/A			$30	PPM
	6" Disk 4" Belt Sander	WEN	6502T	single phase, 110 Volts, 4.3 Amps, 60HZ		$120	PPM
	1" x 30" belt & 5" disk sander	Dremel	?	single phase, 110 Volts, 3 Amps, 60HZ		$75	PPM
	Dust Collector 1.5HP 6" inlet	DELTA	?			$550	PPM
	Floor drill press	PORTER-CABLE	?	single phase, 110 Volts, 8 Amps, 60HZ		$500	PPM
	Mobile Base, Adjustable Universal	HTC	HTC2000	N/A	yes, and online	$80	PPM (donated by  Jim Kueck)
Picture	Item	Manufacturer	Model Number	Power Requirements	Manual	Estimated Value	Owner

• 

  Cable Management
  by Nick Hopkins
  (11/06/22)
• 

  AFS-2400
  nameplate
• 

  3520B POWERMATIC lathe
• 

  Lathe chuck
• 

  Lathe tools
• 

  Bench grinder
• 

  POWERMATIC
  bandsaw
• 

  POWERMATIC
  bandsaw
• 

  JET Jointer
  nameplate

FESTOOL Equipment List -- Level 3 Tools

Picture	Item	Manufacturer	Model Number	Estimated Value	Owner	Status
	Track Saw		TS 55 EQ	$550	John Norton	Working
	Sander (Half Sheet)		RS 2-E-Plus	$350	John Norton	Working
	Sander (Orbital)		ETS 150/5 EQ-Plus	$350	John Norton	Working
	Dust Collector		CLEANTEC CT 22 E	$600	John Norton	Working
	Multifunction Table		1080	$760	John Norton	Working
Picture	Item	Manufacturer	Model Number	Estimated Value	Owner	Status

• 

  FESTOOL
  Track Saw,
  in Systainer
• 

  FESTOOL
  Orbital Sander,
  in Systainer
• 

  FESTOOL
  Half Sheet Sander,
  in Systainer

Power Tools

'A Tool Is Just An Opportunity With A Handle' ~Kevin Kelly

Picture	Item	Manufacturer	Model Number	Manual	Estimated Value	Owner
	COMPACT ROUTER M18 FUEL		Milwaukee 2723-20	link	$200	PPM, New 01/01/23
	JIG SAW M18 FUEL D-Handle		Milwaukee 2737-20	link	$200	PPM, New 12/17/22
	Circular Saw, 185mm		Makita 5007NB			PPM (donated by David Wasmer, Sr.)
	Router		Makita 3601B			PPM (donated by David Wasmer, Sr.)
	RECIPROCATING SAW		DeWALT DW304P		$100	Greg C. (?)
	JIG SAW		DeWALT DW331		$150	John Norton
	Jig Saw	BOSCH	1590EVS			PPM
	AIR NAILER/ STAPLER	CENTRAL PNEUMATIC	64269		$30	PPM
	Biscuit Joiner	Craftsman			$130	PPM (donated by John Norton)
	Circular Saw	Craftsman			$50	PPM
	Belt Sander (handheld)	Craftsman			$50	PPM
	Belt Sander (handheld)		RYOBI			???
	Orbital Sander	PORTER-CABLE	Quicksand			PPM
	Mouse Sander/ Polisher		BLACK&DECKER FMS50		$25	PPM
Picture	Item	Manufacturer	Model Number	Manual	Estimated Value	Owner

Clamps

Item	Manufacturer		Quantity	Price Each	Owner
6" Wooden Handscrew Clamps	ROCKLER	Wooden Handscrew Clamps	2	$14	PPM
8" Quick Clamp	Irwin	Quick Grip	2	$10	PPM
12" Quick Clamp	Irwin	Quick Grip	2	$12	PPM
36" Quick Clamp	Irwin	Quick Grip	1	$36	Bill Epperson
30" Bessey Pipe Bar Clamp	Bessey		4	$20	Bill Epperson
48" Bessey Pipe Bar Clamp	Bessey		2	$20	Bill Epperson
60" Bessey Pipe Bar Clamp	Bessey		2	$20	Bill Epperson
36" Quick Release Steel Bar Clamp	Jorgensen	CABINENT MASTER 8036	5	$50	PPM
6" Quick Release Bar Clamp	PITTSBURGH		2	$3	Bill Epperson
12" Quick Release Bar Clamp	PITTSBURGH		0		PPM
18" Quick Release Bar Clamp	PITTSBURGH		0		PPM
24" Quick Release Bar Clamp	PITTSBURGH		2	$6	PPM
30" Quick Release Bar Clamp	PITTSBURGH		0		PPM
36" Quick Release Bar Clamp	PITTSBURGH	ITEM 60539	6	$9	PPM (donated by David Wasmer, Sr.)
60" Quick Release Bar Clamp	PITTSBURGH	ITEM 60673	2	$18	PPM
50" CLAMP & CUT EDGE GUIDE	PITTSBURGH	ITEM 66581	1	$20	PPM
6" Ratcheting Bar Clamp	PITTSBURGH		0		PPM
12" Ratcheting Bar Clamp	PITTSBURGH		6	$4	PPM
24" Ratcheting Bar Clamp	PITTSBURGH		0		PPM
Item	Manufacturer		Quantity	Price Each	Owner

Hand Tools

Picture	Item	Manufacturer	Model Number	Estimated Value	Owner
	10 Million Dollar Stick	FastCap		$20	PPM
	Forstner bit set (16 bits)			?	PPM (donated by Mike Mike)
Picture	Item	Manufacturer	Model Number	Estimated Value	Owner

 Wood Shop Area  hand tools should be marked with green tape or paint or powder coating.

Return all tools to their proper location after use. This rule applies to all areas of our Makerspace.

Member Discounts

PPM members enjoy discounts at the following local merchants:

(walk in, show proof of membership)

Company	Website	Benefit	Directions to
	Woodcraft of Colorado Springs	10% discount	4438 Austin Bluffs Parkway
	CO Lumber Specialties	10% discount	3636 Stone Avenue
	GENERAL AIR	10% discount	3031 N Nevada Ave.
	ACE Hardware Uintah Gardens	10% discount	1830 W Uintah Street

Map of stores that provide PPM member discounts

Map of helpful local resources curated by our makers

At home LightBurn subscriptions can be purchased at a discounted rate for being a PPM member.

The discount code is saved as a Pinned Message in our 'laser-cutter' channel in Slack.

Equipment Reservations

Please remember to check for reservations before beginning your project. Some members drive in from Denver, Pueblo, or Falcon to use the equipment they have reserved. If your job is running at the time of their reservation, you are expected to pause and remove your project.

Donate for Materials and Consumables

Donated materials are available for member use, but should be compensated for by making a donation through one of the following methods:

Donate via PayPal: bit.ly/ppmstuff

Or, leave donations in a black payment box.

Software

Links to other PPM Wiki pages (internal links):

Fusion 360

VCarve

Inkscape

Member Showcase

• 

  Wooden boxes
  by Jack K.
• 

  Miniature wooden wheelbarrow
  by Mike K.
• 

  Squirrel feeding
• 

  Squirrel Feeder
  by Mike K.
• 

  Tea Candle Holders
  by Mike K.

For even more member projects, visit our #showcase channel on Slack, or follow our social media links.

See Also

Links to other PPM Wiki pages (internal links):

Wood Shop -- SawStop

CNC Area

Metal Shop

Shed

Curated Links

Links to other sites (external links):

LibraryThing -- Our wood working-related books

Other Fun Stuff

Links to other sites (external links):

Vintage Machinery Photo Index -- POWERMATIC

Stumpy Nubs Woodworking Journal - YouTube

Inkscape Tutorial, For Engineers And Shaper Origin Users

Welding for Woodworkers

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