Difference between revisions of "Metal Shop"

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(factored out Powder Coating into its own page)
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<span style="color:#FFFFFF; background:#EB4F9C">&nbsp;Metal Shop Area&nbsp;</span> hand tools should be marked with <span style="color:#EB4F9C">'''pink'''</span> tape or paint.
 
<span style="color:#FFFFFF; background:#EB4F9C">&nbsp;Metal Shop Area&nbsp;</span> hand tools should be marked with <span style="color:#EB4F9C">'''pink'''</span> tape or paint.
  
 +
===[[Powder Coating Area]]===
 +
 +
===Welding Area===
 
{{Template:Safety}}
 
{{Template:Safety}}
  
==Classes and Training ==
+
==Classes and Training==
  
 
===Area Captain(s)===
 
===Area Captain(s)===
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===Classes===
 
===Classes===
 
:Pikes Peak Makerspace announces its  [https://www.meetup.com/pikespeakmakerspace/events '''Upcoming events, including classes, on Meetup''']
 
:Pikes Peak Makerspace announces its  [https://www.meetup.com/pikespeakmakerspace/events '''Upcoming events, including classes, on Meetup''']
===Training===
+
===Training ===
 
<gallery>
 
<gallery>
 
File:Intro to Welding PDF.pdf|alt=Intro to Welding.pdf|<center>Intro to Welding.pdf</center>
 
File:Intro to Welding PDF.pdf|alt=Intro to Welding.pdf|<center>Intro to Welding.pdf</center>
Line 23: Line 26:
 
:Message in PPM Slack channel #metal-shop
 
:Message in PPM Slack channel #metal-shop
  
===Tips===
+
=== Tips===
 
:Before using air tools add 1 drop of air tool oil
 
:Before using air tools add 1 drop of air tool oil
  
 
==Equipment Lists==
 
==Equipment Lists==
{| class="wikitable sortable mw-collapsible"
 
|+
 
Powder Coating Equipment
 
!'''Picture'''
 
!'''Item'''
 
!'''Manufacturer'''
 
!'''Model<br>Number'''
 
!'''Estimated<br>Value'''
 
!'''Manual'''
 
!'''Owner'''
 
!'''Status'''
 
!'''Problem<br>Description'''
 
|-
 
|[[File:Huge oven for powder coating.jpg|alt=Huge oven for powder coating|center|frameless]]
 
|'''huge'''
 
'''powder coating'''
 
 
'''oven with PID controller'''
 
|Trevor
 
|N/A
 
|
 
|
 
|PPM
 
|Under construction
 
(12/06/21)
 
|waiting for high-temp wire supplies
 
|-
 
|[[File:Oven for powder coating.jpg|alt=Oven for powder coating|center|frameless]]
 
|'''oven for powder coating'''
 
|GE
 
|
 
|
 
|
 
|PPM, [[Donations Received|(donated by Quinn)]]
 
|working (12/08/21)
 
|would benefit from PID controller
 
|-
 
|[[File:Media blaster.jpg|alt=Media blaster cabinet|thumb]]
 
|'''media blaster cabinet'''
 
|Harbor Freight
 
|[https://www.harborfreight.com/40-lb-capacity-floor-abrasive-blast-cabinet-68893.html link]
 
|<p style="text-align:right;">$200, </p><p style="text-align:right;">(gloves $30)</p>
 
|
 
|PPM, [[Donations Received|(donated by TITAN ROBOTICS)]]
 
|new gloves installed
 
 
(10/27/21)
 
|
 
|-
 
|
 
|'''gloves'''
 
'''for media blaster'''
 
|Harbor Freight
 
|[https://www.harborfreight.com/abrasive-blasting-cabinet-gloves-62436.html link]
 
|<p style="text-align:right;">$32</p>
 
|
 
|PPM
 
|additional pair of gloves,
 
unopened (11/27/21)
 
|
 
|-
 
|[[File:Powder coating paint booth.jpg|alt=Powder coating paint booth|center|frameless]]
 
|'''powder coating'''
 
'''paint booth'''
 
|
 
|
 
|
 
|
 
|PPM, [[Donations Received|(donated by TITAN ROBOTICS)]]
 
|
 
|
 
|-
 
|[[File:Powder coating gun.jpg|alt=Powder coating gun|center|frameless|150x150px]]
 
|'''powder coating'''
 
'''paint gun,'''
 
 
'''dual voltage'''
 
|[https://www.eastwood.com/hotcoat-powder-coating.html Eastwood]
 
|
 
|
 
|
 
| PPM, [[Donations Received|(donated by TITAN ROBOTICS)]]
 
|working
 
|
 
|-
 
|[[File:IR Thermometer.jpg|alt=IR Thermometer|center|frameless|133x133px]]
 
|'''IR thermometer'''
 
|
 
|
 
|
 
|
 
|PPM
 
|working
 
|
 
|-
 
|'''Picture'''
 
|'''Item'''
 
|'''Manufacturer'''
 
|'''Model<br>Number'''
 
|'''Estimated<br>Value'''
 
|'''Manual'''
 
|'''Owner'''
 
|'''Status'''
 
|'''Problem<br>Description'''
 
|}
 
  
 
{| class="wikitable sortable mw-collapsible"
 
{| class="wikitable sortable mw-collapsible"
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|<p style="text-align:right;">$199.99</p>
 
|<p style="text-align:right;">$199.99</p>
 
|N/A
 
|N/A
|PPM
+
| PPM
 
|FULLY FUNCTIONING
 
|FULLY FUNCTIONING
 
|
 
|
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|ILP-500
 
|ILP-500
 
|<p style="text-align:right;">$386.00</p>
 
|<p style="text-align:right;">$386.00</p>
| ON LINE
+
|ON LINE
 
|PPM
 
|PPM
 
|FULLY FUNCTIONING
 
|FULLY FUNCTIONING
Line 386: Line 284:
 
==Policies==
 
==Policies==
 
[[File:SAFETY BOARD.jpg|alt=SAFETY BOARD|thumb|'''SAFETY BOARD''']]
 
[[File:SAFETY BOARD.jpg|alt=SAFETY BOARD|thumb|'''SAFETY BOARD''']]
===PPE ===
+
===PPE===
 
:Wear eye and ear protection in the Metal Shop Area
 
:Wear eye and ear protection in the Metal Shop Area
===[https://pikespeakmakerspace.org/reserve-equipment Reserve Equipment] ===
+
===[https://pikespeakmakerspace.org/reserve-equipment Reserve Equipment]===
===Materials ===
+
===Materials===
 
:'''Donate for "General Supplies" via PayPal:  [https://bit.ly/ppmstuff bit.ly/ppmstuff]'''
 
:'''Donate for "General Supplies" via PayPal:  [https://bit.ly/ppmstuff bit.ly/ppmstuff]'''
 
:'''Or, leave donations in a black payment box, or use a QR code.'''
 
:'''Or, leave donations in a black payment box, or use a QR code.'''
Line 395: Line 293:
 
===Scrap and Trash===
 
===Scrap and Trash===
  
==Software==
+
== Software ==
  
=== Fusion 360 ===
+
===Fusion 360===
  
 
==Showcase==
 
==Showcase==
  
===Photo Gallery ===
+
=== Photo Gallery===
 
<gallery>
 
<gallery>
File:Powder coated hood latch.jpg|alt=Powder coated hood latch|<center>Powder coated<br>hood latch with spring</center>
+
File:PPM logo large.jpg
File:Powder coated bracket and pulley.jpg|alt=Powder coated bracket and pulley|<center>Powder coated<br>bracket and pulley</center>
 
File:Powder coated valve cover washers.jpg|alt=Powder coated valve cover washers|<center>Powder coated<br>valve cover washers</center>
 
 
</gallery>
 
</gallery>
  
Line 412: Line 308:
 
:[https://www.youtube.com/channel/UCeIsImKtiNm7D_BxfG4n7zg/playlists '''"Things we've built'''"], Created playlists, including 3D-printed robotic hand (2015)
 
:[https://www.youtube.com/channel/UCeIsImKtiNm7D_BxfG4n7zg/playlists '''"Things we've built'''"], Created playlists, including 3D-printed robotic hand (2015)
 
==Other Fun Stuff==
 
==Other Fun Stuff==
===[https://www.youtube.com/watch?v=wSBAT3jKJLk&list=PL8UO6Tbfghxj5amWX_yr1O6C6jxqUYOSx&index=1 How to Powder Coat] -- Eastwood Company on YouTube===
 
 
=== '''[[wikipedia:PID_controller|What is a PID Controller?]]''' -- Wikipedia ===
 
 
----
 
----

Revision as of 20:02, 10 December 2021

The Metal Shop Area at Pikes Peak Makerspace consists mostly of Level 2 equipment.

Additional training is required to use our Level 2 equipment.

 Metal Shop Area  hand tools should be marked with pink tape or paint.

Powder Coating Area

Welding Area

Safety First

Members must know the following information:

In case of emergency, call 911.
Our physical location is:
735 East Pikes Peak Avenue
Colorado Springs, CO 80903
use this when ordering pizza or an ambulance

PPM Fire Escape Plan

Fire Escape Plan maps are posted throughout the Makerspace.
There are 7 fire extinguishers on the fire escape plan map. Review the PPM Fire Escape Plan for locations.

First Aid

There is a FIRST AID Supply Cabinet in our Kitchen Area.
FIRST AID Kits are available in four areas: the Kitchen, Metal Shop, Wood Shop and CNC Room.

Eye Wash Stations

Emergency Eye & Face Wash Stations are mounted in four areas: the Kitchen, Wood Shop, CNC Room and Vented Room.

Personal Protective Equipment (PPE)

Wear protective equipment in all Wood and Metal Shop Areas.
Wear gloves when using Isopropyl Alcohol and other cleaners.

Hazardous Chemicals

All hazardous chemicals must be stored in the yellow hazardous chemical storage cabinet located in the Vented Room.
Review the Safety Data Sheet (SDS) information of unknown products before use.
SDS information is available via the QR code on the hazardous chemical storage cabinet or this spreadsheet.
Do not bring dangerous chemicals to the makerspace.
Spray paint, stains, and other approved items must be stored in the hazardous chemical storage cabinet in the Vented Room.
Please DO NOT paint indoors.



Impairment

The use of PPM equipment requires you to be alert, attentive, and focused.
Do not use any PPM work area, or any PPM tools, if you are under the influence of drugs or alcohol.

Classes and Training

Area Captain(s)

Trevor Banks

Classes

Pikes Peak Makerspace announces its Upcoming events, including classes, on Meetup

Training

For Help

Message in PPM Slack channel #metal-shop

Tips

Before using air tools add 1 drop of air tool oil

Equipment Lists

Welding Equipment
Picture Item Manufacturer Model
Number
Estimated
Value
Manual Owner Status Problem
Description
HEAVY DUTY CUTTING & WELDING KIT FIREPOWER OXYFUEL 350

$399.99

N/A PPM FULLY FUNCTIONING
TORCH CART N/A N/A

$129.99

N/A PPM FULLY FUNCTIONING
ACETYLENE CYLINDER N/A 10 CF

$149.99

N/A PPM FULLY FUNCTIONING
OXYGEN CYLINDER N/A 20 CF

$199.99

N/A PPM FULLY FUNCTIONING
TOOL PRESS 1/2 TON JANESVILLE ILP-500

$386.00

ON LINE PPM FULLY FUNCTIONING
Titanium 45A plasma cutter

$929.99

N/A PPM FULLY FUNCTIONING
Picture Item Manufacturer Model
Number
Estimated
Value
Manual Owner Status Problem
Description
MOTOMINDED Tools
Picture Item Manufacturer Model
Number
Estimated
Value
Manual Owner Status Problem
Description
MILLER MATIC 180 AUTO SET WELDER MILLER 907312

$1,085.95

ONLINE MOTO MINDED out for repair

(11/26/21)

MIG/TIG/Arc/Plasma - Welding Cart MILLER WC194776MC

$195.00

N/A MOTO MINDED
WELDING GAS BOTTLE N/A 40 CF

$229.99

N/A MOTO MINDED
Picture Item Manufacturer Model
Number
Estimated
Value
Manual Owner Status Problem
Description

Hand Tools

Return all tools to their proper location after use. This rule applies to all areas of our Makerspace.
Metal Shop Hand Tools
Picture Item Manufacturer Model
Number
Estimated
Value
Manual Owner Status Problem
Description
Punch set in plastic case
Punch Set in plastic case Wheeler link

$30

N/A PPM
ADJUSTABLE WRENCH FULLER 416-0010

$17.99

N/A PPM FULLY FUNCTIONING
BESSEY CORNER METAL CLAMP BESSEY WSM-9

$228.99

N/A PPM FULLY FUNCTIONING
WELDING CLAMP/PLIERS HOBART 770115

$9.39

N/A PPM FULLY FUNCTIONING
LOCKING C CLAMP IRWIN 9SP

$14.99

N/A PPM FULLY FUNCTIONING
WELDING HELPER PLIERS EASTWOOD 081806A

$18.99

N/A PPM FULLY FUNCTIONING
LOCKER N/A N/A

$750

N/A PPM FULLY FUNCTIONING
ACE LOCK ACE HARDWARE CODE

1551

$18.99

ON LINE PPM FULLY FUNCTIONING
Picture Item Manufacturer Model
Number
Estimated
Value
Manual Owner Status Problem
'Description

Donations Received

Wish List

Policies

SAFETY BOARD
SAFETY BOARD

PPE

Wear eye and ear protection in the Metal Shop Area

Reserve Equipment

Materials

Donate for "General Supplies" via PayPal: bit.ly/ppmstuff
Or, leave donations in a black payment box, or use a QR code.
Help Us Keep Stocked Up!

Scrap and Trash

Software

Fusion 360

Showcase

Photo Gallery

PPM YouTube Channel

"featured" videos, (the YouTube "HOME" tab)
"Things we've built", Created playlists, including 3D-printed robotic hand (2015)

Other Fun Stuff