Difference between revisions of "Introduction to the Zing Laser"

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(Created page with "category:Laser_Cutting {{lvl2|'''This is a level 2 machine! You must go through training before operation!'''}} The Epilog Zing Laser Cutter is a device that uses a high p...")
 
 
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[[category:Laser_Cutting]]
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{{lvl2|'''This is a level 2 machine! You must go through training before operation!'''}}
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===Safety ===
The Epilog Zing Laser Cutter is a device that uses a high powered laser to etch and cut a variety of materials.
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----
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*To avoid the risk of fire, never leave the laser running unattended.
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*Never run the Zing without the ventilation fans running. The interaction of the laser and the material generates fumes.
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*The laser wavelength is such that the glass cover protects the eyes of the user. Do not attempt to run the laser with the cover open.
  
===Safety===
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*'''PVC''' - Poly Vinyl Chloride. '''NEVER attempt to laser PVC or Vinyl'''
----
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** The laser will split the molecule and release Chlorine gas which will irritate your eyes, your lungs, the eyes and lungs of anyone else around. It will also attack the finish on the laser optics.
*The Zing laser modifies the work material using heat. To avoid the risk of file never leave the laser running unattended. Burning down the Makerspace is bad.
 
* Never run teh Zing without the ventilation fans running. The interaction of the laser and the material generates fumes.
 
*The laser wavelength is such that the glass cover portects the eyes of the user. Do not attempt to run the laser with the cover open.
 
{{warn| '''NEVER attempt to laser PVC or Vinyl'''}}
 
*'''PVC''' - Poly Vinyl Chloride.
 
** The laser will split the molecule and release Chlorine gas which will irritate your eyes, your lungs, the eyes and lungs of ay one else around. It will also attack the finish on the laser optics DO NOT LASER PVC
 
*Before using the laser, engage brain and associated support structures.
 
  
 
===Basic Concepts===
 
===Basic Concepts===
 
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*The Zing uses a 30W CO2 laser to interact with materials by heating them. The actual effect is dependent on the material, the laser power setting, the laser speed setting, and the laser resolution setting.
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*The Zing Laser cuts, engraves, and marks a variety of materials using a CO2 laser. The actual effect is dependent on the material, the laser power setting, the laser speed setting, and the laser resolution setting.
* The beam path originates from a laser generator on the bottom left of the machine and through mirrors, directed to the cutting head
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*The beam path originates from a laser generator on the bottom left of the machine and through mirrors, directed to the cutting head
* The mechanics of the machine provide the XYZ translation.
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*The mechanics of the machine provide the XYZ translation.
*To pass commands/jobs to the Zing you need to install the appropriate deriver software onto the host computer.
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*To the computer, Zing looks like a weird printer.
*To the computer, Zing looks like a weird printer.  
 
 
*The Zing interprets colors and lines into the appropriate laser marking/cutting sequence
 
*The Zing interprets colors and lines into the appropriate laser marking/cutting sequence
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===Modes of Operation===
 
===Modes of Operation===
 
----
 
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====Raster====
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==== Raster====
*Raster Images are made of pixels. Common examples would be photos or images found online  
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*Raster Images are made of pixels and will be engraved. Common examples would be photos or images found online
*The cutter software will take your raster image and convert it into greyscale with each pixel being represented by a dot  
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* The cutter software will take your raster image and convert it into greyscale with each pixel being represented by a dot
 
*The laser will pulse on and off as it follows these series of dots to create the image
 
*The laser will pulse on and off as it follows these series of dots to create the image
*The cutter achieves fine resolution by adjusting the power of the laser dependent on the darkness/lightness of the dot
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*The cutter achieves fine resolution by adjusting the power of the laser dependent on the darkness/lightness of the dot
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====Vector====
 
====Vector====
* Vector images are made of points and lines that connect points.
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*Vector images are made of points and lines that connect points.
*Can be fully represented by mathematical formulas.  
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*Can be fully represented by mathematical formulas.
*The laser will use your vector drawing as a path to follow with the laser being continually on
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* The laser will use your vector drawing as a path to follow.
*This method of use is great for cutting out shapes from thin material.  
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*This method of use is great for cutting out shapes from thin material.
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*Vector lines must be set to 0.001 pt in Adobe Illustrator (0.025 mm / 0.001 inches in Inkscape).
 
===Basic Controls===
 
===Basic Controls===
 
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----
*The Keypad
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==== The Keypad ====
 
[[File:Zing_control.png]]
 
[[File:Zing_control.png]]
* To stop the Zing press '''STOP'''
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*To stop the Zing press '''STOP'''
* To reset the Zing press '''RESET''' (laser turns off, head drives back to starting point)
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*To reset the Zing press '''RESET''' (laser turns off, head drives back to starting point)
 
* To start processing a job, press '''GO'''
 
* To start processing a job, press '''GO'''
* To toggle pointer on/off press the '''pointer''' button '''(7)'''
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*To toggle pointer on/off press the '''pointer''' button '''(7)'''
* To manually set origin:
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*To manually set origin:
** Press '''X/Y Off (8)''' (this will disconnect the mechanical linkage between the gantry and the stepper motors allowing you to manually move the gantry)
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**Press '''X/Y Off (8)''' (this will disconnect the mechanical linkage between the gantry and the stepper motors allowing you to manually move the gantry)
** Open cover and move head to the desired position (BEWARE the optics)
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**Open cover and move head to the desired position (BEWARE the optics)
** Press '''GO'''
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**Press '''GO'''
** Press '''RESET'''
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**Press '''RESET'''
===My First Job===
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===Steps for Operation===
 
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----
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*Turn on the fan
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*Turn on the air assist
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*Load your material
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*Use the controls to focus the laser head over the material
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*Before turning off the exhaust fan switch you must make sure the Boss is not running because it uses the same exhaust fan
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*Clean and organize your area when your work is complete
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===Recommendations===
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----
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You are encouraged to further research software, settings, and job specific requirements before using the Zing.
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{{Template:Ideas into reality}}
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[[Category:Historical]]

Latest revision as of 17:10, 26 December 2023

Safety


  • To avoid the risk of fire, never leave the laser running unattended.
  • Never run the Zing without the ventilation fans running. The interaction of the laser and the material generates fumes.
  • The laser wavelength is such that the glass cover protects the eyes of the user. Do not attempt to run the laser with the cover open.
  • PVC - Poly Vinyl Chloride. NEVER attempt to laser PVC or Vinyl
    • The laser will split the molecule and release Chlorine gas which will irritate your eyes, your lungs, the eyes and lungs of anyone else around. It will also attack the finish on the laser optics.

Basic Concepts


  • The Zing Laser cuts, engraves, and marks a variety of materials using a CO2 laser. The actual effect is dependent on the material, the laser power setting, the laser speed setting, and the laser resolution setting.
  • The beam path originates from a laser generator on the bottom left of the machine and through mirrors, directed to the cutting head
  • The mechanics of the machine provide the XYZ translation.
  • To the computer, Zing looks like a weird printer.
  • The Zing interprets colors and lines into the appropriate laser marking/cutting sequence

Modes of Operation


Raster

  • Raster Images are made of pixels and will be engraved. Common examples would be photos or images found online
  • The cutter software will take your raster image and convert it into greyscale with each pixel being represented by a dot
  • The laser will pulse on and off as it follows these series of dots to create the image
  • The cutter achieves fine resolution by adjusting the power of the laser dependent on the darkness/lightness of the dot

Vector

  • Vector images are made of points and lines that connect points.
  • Can be fully represented by mathematical formulas.
  • The laser will use your vector drawing as a path to follow.
  • This method of use is great for cutting out shapes from thin material.
  • Vector lines must be set to 0.001 pt in Adobe Illustrator (0.025 mm / 0.001 inches in Inkscape).

Basic Controls


The Keypad

Zing control.png

  • To stop the Zing press STOP
  • To reset the Zing press RESET (laser turns off, head drives back to starting point)
  • To start processing a job, press GO
  • To toggle pointer on/off press the pointer button (7)
  • To manually set origin:
    • Press X/Y Off (8) (this will disconnect the mechanical linkage between the gantry and the stepper motors allowing you to manually move the gantry)
    • Open cover and move head to the desired position (BEWARE the optics)
    • Press GO
    • Press RESET

Steps for Operation


  • Turn on the fan
  • Turn on the air assist
  • Load your material
  • Use the controls to focus the laser head over the material
  • Before turning off the exhaust fan switch you must make sure the Boss is not running because it uses the same exhaust fan
  • Clean and organize your area when your work is complete

Recommendations


You are encouraged to further research software, settings, and job specific requirements before using the Zing.


Pikes Peak Makerspace (PPM) is dedicated to supporting our maker community in their creative processes by providing shared space, shared tools, materials, software and a knowledge base to turn their ideas into reality.